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Experimental study of laser dissimilar joining for Usibor 2000 and Al-T7075 with Tepex 102

机译:具有Tepex 102的Usibor 2000和Al-T7075激光异常加入的实验研究

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摘要

Due to the needs of weight reduction in the automobile structures and of time reduction in the Body-In-White (BIW) manufacturing stage, effective and accurate dissimilar joining is demanded to take advantage of metal-polymer structures. Automotive industry is highly interested in the combination of metal alloys and composite materials; however, dissimilar joining of this type of materials without using mechanic or adhesive joining is a challenge. As an alternative to the classical joining techniques, laser technology can be used to join dissimilar materials. In laser direct joining, a laser beam is used to heat the metal and by conduction to heat the polymer up to melting temperature in the interface without reaching degradation temperature. In this work, an experimental procedure is proposed to set the basis of dissimilar joining between metal and composite parts for the automobile industry. To do that, laser texturing on metallic parts was studied and a wide battery of experimental test were performed to obtain the proper joining process parameters for dissimilar joining between Usibor 2000 and Al-T7075 with Tepex 102. Results show that is possible to reach over 17 MPa in lap shear adhesion test which is similar to the performance of typical adhesives used in automotive industry.
机译:由于汽车结构的重量减少,并且在白色(BIW)制造阶段的时间减少,需要有效且精确的不同连接利用金属 - 聚合物结构。汽车工业对金属合金和复合材料的组合非常感兴趣;然而,在不使用机械或粘合剂的情况下不使用机械或粘合剂连接的不同意的连接是挑战。作为经典连接技术的替代方案,激光技术可用于加入不同材料。在激光直接连接中,激光束用于加热金属并通过传导将聚合物加热到界面中的熔化温度而不达到降解温度。在这项工作中,提出了一种实验程序,以设定汽车行业金属和复合零件之间的异种接合的基础。为此,研究了金属部件上的激光纹理,并进行了宽的实验试验电池,以获得具有Tepex 102的USIBOR 2000和AL-T7075之间的不同接合的适当接合过程参数。结果表明可以达到17 LAP剪切粘合试验中的MPA类似于汽车工业中使用的典型粘合剂的性能。

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