Modification of the curing exothermic reaction of epoxy resin with polyamine (PA) hardeners by new chemically bonded fillers to improve the mechanical properties and anticorrosion performances of the epoxy coatings is the main goal for wide applications of epoxy coatings. In this work, the chemical structure of chitosan was modified with triazine hydrazide moiety that contains primary, secondary, and tertiary amine groups to act as activator and dangling chain linkers during the curing of epoxy/PA system. Different molecular masses of chitosan were modified with triazine dihydrazide moiety (Ch-TH2), and their chemical structures and surface morphologies were identified. Their thermal stabilities were investigated, and the grafting percentages with triazine hydrazide were determined from thermal analysis. Different weight percentages of Ch-TH2 ranged from 1 to 10 Wt. % were added to the epoxy/PA system, and their curing characteristics, such as heat enthalpy and glass transition temperature, were determined from non-isothermal dynamic scanning calorimetric thermograms. The effects of molecular masses, triazine dihydrazide %, and Ch-TH2 Wt. % on the mechanical, adhesion and anticorrosive properties of the cured epoxy/PA coatings for steel were investigated. The optimum Ch-TH2 Wt. % was selected from 3 to 6 Wt. % to improve the mechanical, adhesion, and anticorrosive properties of the cured epoxy/PA coatings.
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