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A Scientific Approach of using the DMAIC Methodology to Investigate the Effect of Cutting Tool Life on Product Quality and Process Economics: A Case Study of a Saudi Manufacturing Plant

机译:使用DMAIC方法研究削减工具寿命对产品质量和过程经济学影响的一种科学方法 - 以沙特制造厂为例

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One of the major priorities for manufacturing companies in the globalized economy is the ability to offer high-quality products to customers at the lowest production cost. Globally, process improvement methods and techniques are used to reduce waste and improve product and service quality. This paper aims to propose a systematic model based on process improvement methodologies and tools to help the manufacturing companies decide on cutting tool life and other manufacturing issues. This research seeks to prove that some common industry practices, such as changing cutting tools in machining processes, can significantly affect the economics of production and the overall performance of the plant. The research is mainly based on analyzing real field data using the DMAIC methodology to identify improvements in order to achieve a balance between economy and quality in a Saudi manufacturing plant. Although the study was concerned only with changing cutting tools in the machining process in an air conditioning plant, its findings and conclusions can be generalized to all manufacturing processes.
机译:全球化经济中的制造公司的主要优先事项之一是以最低生产成本为客户提供高质量产品的能力。在全球范围内,使用过程改进方法和技术用于减少浪费,提高产品和服务质量。本文旨在提出基于过程改进方法和工具的系统模型,以帮助制造公司决定削减工具生活和其他制造问题。这项研究旨在证明一些普通行业实践,如改变加工过程中的切削工具,可以显着影响生产的经济性和植物的整体性能。该研究主要基于使用DMAIC方法分析真实的现场数据来识别改进,以实现沙特制造厂中经济与质量之间的平衡。尽管该研究仅涉及在空调厂的加工过程中改变切削工具,但其发现和结论可以推广到所有制造过程中。

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