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Structural optimization of a new type of lever-assisted gear reducer based on a genetic algorithm

机译:基于遗传算法的新型杠杆辅助齿轮减速器的结构优化

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Gear reducers are critical for speed and torque transmissions between motors and manipulators. With the development of robotic research, many new requirements, such as low speed and heavy load, have been proposed for the design of gear reducers used in the joints. To meet these challenges, here, we present the design of a new gear reducer based on a spherical motion sub-lever drive mechanism. Our lever-based gear reducer can transmit the speed and torque from the input shaft to the output shaft through a fixed-axis gear train transmission, lever transmission, and internal translational gear transmission. Compared with traditional gear reducers, our lever-based reducer has stronger load capacities and is suitable for low-speed and heavy-load scenarios. The design parameters of the lever drive mechanism were optimized via finite element analysis and a genetic algorithm, and the assembly of the lever drive mechanism was further simplified. We found the dimensions of the lever are critical for improving the overall performance of this reducer. In addition, the transmission ability of this reducer was demonstrated by a physical prototype. This reducer will find many applications in robotic joints, cranes, and mine hoists.
机译:齿轮减速器对于电机和操纵器之间的速度和扭矩传输至关重要。随着机器人研究的发展,已经提出了许多新的要求,例如低速和重负载,用于设计关节中使用的齿轮减速器。为了满足这些挑战,我们在这里展示了基于球形运动子杆驱动机构的新齿轮减速器的设计。我们的杠杆式齿轮减速器可以通过固定轴齿轮系传动,杠杆传输和内部转换齿轮传输将速度和扭矩从输入轴传递到输出轴。与传统齿轮减速器相比,我们的杠杆式减速机具有较强的负载能力,适用于低速和重载方案。杠杆驱动机构的设计参数通过有限元分析和遗传算法进行了优化,并且进一步简化了杠杆驱动机构的组装。我们发现杠杆的尺寸对于提高该减速器的整体性能至关重要。此外,通过物理原型证明了该减速器的传输能力。该减速机将在机器人关节,起重机和矿井升降机中找到许多应用。

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