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首页> 外文期刊>Coatings >The Effects on Thermal Efficiency of Yttria-Stabilized Zirconia and Lanthanum Zirconate-Based Thermal Barrier Coatings on Aluminum Heating Block for 3D Printer
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The Effects on Thermal Efficiency of Yttria-Stabilized Zirconia and Lanthanum Zirconate-Based Thermal Barrier Coatings on Aluminum Heating Block for 3D Printer

机译:基于氧化钇稳定的氧化锆和镧系锆锆型热阻挡涂层对3D打印机的铝加热块热效率的影响

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摘要

Fused filament fabrication is an important additive manufacturing method, for which 3D printers are the most commonly used printing tools. In this method, there are many factors that affect the printing quality, chief among which is temperature. The fusion temperature of the material is created by an aluminum heating block in the extruder. Stability and a constant temperature for the aluminum heating block are inevitable requirements for print quality. This study aims to use the thermal barrier coating method to increase the thermal efficiency and stability of the aluminum heating block by reducing heat loss. Furthermore, it aims to perform steady-state thermal analysis using finite element analysis software. The analyses are carried out in stagnant air environment and at the printing temperature of acrylonitrile butadiene styrene material. In order to examine the effects of different coating materials, blocks coated with two different coating materials, as well as uncoated blocks, were used in the analyses. The coating made with yttria-stabilized zirconia and pyrochlore-type lanthanum zirconate materials, together with the NiCRAl bond layer, prevent temperature fluctuation by preventing heat loss. The effects of the coating method on average heat flux density, temperature distribution of blocks, and temperature distribution of the filament tube hole were investigated. Additionally, changes in flow velocity were determined by examining the effects of the thermal barrier coating method on temperature distribution. The average heat flux density in the coated blocks decreased by 10.258%. Throughout the investigation, the temperature distributions in the coated blocks became homogeneous. It was also observed that both coating materials produce the same effect. This article performs a steady-state thermal analysis of a conventional model and thermal-barrier-coated models to increase print quality by reducing heat loss from the aluminum heating block.
机译:熔融灯丝制造是一种重要的添加剂制造方法,其中3D打印机是最常用的印刷工具。在这种方法中,有许多影响印刷质量,主要是温度的因素。材料的熔化温度由挤出机中的铝加热块产生。铝制加热块的稳定性和恒定温度是对印刷质量的不可避免的要求。本研究旨在通过减少热损失来利用热阻挡涂覆方法来提高铝加热块的热效率和稳定性。此外,它旨在使用有限元分析软件进行稳态热分析。分析在停滞空气环境中和丙烯腈丁二烯苯乙烯材料的印刷温度进行。为了检查不同涂层材料的效果,在分析中使用涂有两种不同涂料材料的块,以及未涂覆的嵌段。用氧化钇稳定的氧化锆和葡萄球菌型锆锆材料制成的涂层与镍铬粘接层一起,通过防止热损失防止温度波动。研究了涂层方法对平均热通量密度,块温度分布和细丝管孔的温度分布的影响。另外,通过检查热阻涂布方法对温度分布的影响来确定流速的变化。涂层块中的平均热通量密度减少10.258%。在整个调查中,涂层块中的温度分布变得均匀。还观察到两种涂料都产生相同的效果。本文对传统模型和热障涂层模型进行稳态热分析,以通过减少铝加热块的热量损失来提高印刷质量。

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