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Experimental study of energy performance of grooved feed and grooved plasticating single screw extrusion processes in terms of SEC, theoretical maximum energy efficiency and relative energy efficiency

机译:凹槽饲料和带槽塑化单螺杆挤出工艺的能量性能实验研究,理论最大能效及相对能效

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摘要

Experimental results of SEC, energy efficiency, backpressure and melt temperature in GFE and GPE as functions of PUT, rotational screw speed and die restriction are analyzed. For GFE, five screws are analyzed: two conventional, two barrier and one with a double-flighted feed zone. The polymer, motor drive, control system, die, screw diameter and length and temperature profile are the same. The differences in the results can be attributed to the PUT. Results show that the differences in the geometry of the GFE screws affect the extruder operational windows but do not significantly affect the SEC as a function of throughput. GPE shows higher productivity with a lower pressure requirement, SEC and melt temperature compared to GFE configurations. When the SEC of heaters and motor drive is compared between GPE and GFE technology, the behavior of the heater bands is similar but the motor drive energy is more efficiently used in GPE. A novel approach to the η_(max) and η_r in polymer extrusion is proposed, obtaining between 54.2% and 84.2% for maximum efficiency and 61.3%—86.2% for relative efficiency, depending on the PUT and the die restriction.
机译:分析了GFE和GPE中的SEC,能量效率,背压和熔融温度作为放置的功能的实验结果,旋转螺杆速度和模具限制。对于GFE,分析了五个螺钉:两个常规,两个屏障和一个双飞行进料区。聚合物,电机驱动,控制系统,模具,螺杆直径和长度和温度曲线是相同的。结果的差异可以归因于放置。结果表明,GFE螺钉的几何形状的差异影响挤出机的操作窗口,但不会显着影响SEC作为吞吐量的函数。与GFE配置相比,GPE显示出更高的压力要求,秒和熔融温度的生产率。当GPE和GFE技术之间比较加热器和电机驱动的SEC时,加热器带的行为是相似的,但是电动机驱动能量更有效地用于GPE。提出了一种新的聚合物挤出中η_(MAX)和η_R的方法,获得最高效率的54.2%和84.2%,相对效率为61.3%-86.2%,具体取决于放置和模具限制。

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