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Energy modeling and visualization analysis method of drilling processes in the manufacturing industry

机译：制造业钻井过程能量建模与可视化分析方法

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摘要

Energy modeling and visualization of machining have been recognized as effective and powerful ways to explore energy-saving potential and to improve energy efficiency. However, energy modeling and visualization of the drilling process have not been investigated adequately. To address this challenge, sub-power models-based energy modeling and multi-angle energy visualization analysis methods of drilling process were proposed in this study. More specifically, three tasks were carried out: (1) detailed sub-power models of drilling were established; (2) sub-power models-based energy modeling method of drilling was proposed; (3) based on the detailed sub-power models and energy data, multi-angle energy visualization analysis was conducted. Application of the proposed drilling energy model in common drilling processes indicated that its average prediction accuracy of the proposed drilling energy model was 96.2%. The results also showed that 7417.81 energy saving and 12.6% energy efficiency improvement were achieved with the visualization analysis. The proposed method contributed to energy-saving activities for the drilling process, including providing high accuracy energy model, analyzing energy saving potential and improving energy efficiency. We believe that the outcomes of this research can help engineers and managers to better understand and manage the energy characteristics of drilling. (C) 2021 Elsevier Ltd. All rights reserved.
机译：加工的能量建模和可视化已被认为是探索节能潜力和提高能源效率的有效和强大的方法。然而，钻井过程的能量建模和可视化尚未得到充分研究。为了解决这一挑战，在本研究中提出了基于亚功率模型的能量建模和钻井过程的多角度能量可视化分析方法。更具体地说，进行了三个任务：（1）建立了钻井的详细子功率模型; （2）提出了基于子功率模型的钻井能量建模方法; （3）基于详细的子功率模型和能量数据，进行多角度能量可视化分析。普通钻井过程中提出的钻井能量模型的应用表明，其建议钻井能量模型的平均预测精度为96.2％。结果还表明，通过可视化分析实现了7417.81节能和12.6％的能效改善。所提出的方法有助于钻井过程的节能活动，包括提供高精度能量模型，分析节能潜力和提高能源效率。我们认为，这项研究的结果可以帮助工程师和经理更好地理解和管理钻井的能量特征。 （c）2021 elestvier有限公司保留所有权利。

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  • 来源
    《Energy》 |2021年第1期|120567.1-120567.15|共15页
  • 作者

    Jia Shun; Cai Wei; Liu Conghu; Zhang Zhongwei; Bai Shuowei; Wang Qiuyan; Li Shuoshuo; Hu Luoke;

  • 作者单位

    Shandong Univ Sci & Technol Dept Ind Engn Qingdao 266590 Peoples R China;

    Southwest Univ Coll Engn & Technol Chongqing 400715 Peoples R China;

    Suzhou Univ Sch Mech & Elect Engn Suzhou 234000 Peoples R China;

    Henan Univ Technol Sch Mech & Elect Engn Zhengzhou 450001 Peoples R China;

    Qingdao Univ Sch Mech & Elect Engn Qingdao 266071 Peoples R China;

    Qingdao Univ Sch Mech & Elect Engn Qingdao 266071 Peoples R China;

    Shandong Univ Sci & Technol Coll Econ & Management Qingdao 266590 Peoples R China;

    Zhejiang Univ Sch Mech Engn Key Lab Adv Mfg Technol Zhejiang Prov State Key Lab Fluid Power & Mechatron Syst Hangzhou 310027 Peoples R China;

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  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类
  • 关键词

    Power modeling; Energy modeling; Energy visualization; Sustainable machining; Manufacturing industry;

    机译：功率建模;能量建模;能量可视化;可持续加工;制造业;

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