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Design and prototyping of an in situ system to clean a cylinder head conveying line following an engineering systems design approach

机译:按照工程系统设计方法清洁气缸盖输送线的原位系统的设计和原型制作

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摘要

In the present study, a cleaning system was designed and assessed for removing engine oil stains and metal swarf and shavings that adhere to rollers of conveying lines which convey cylinder head as well as other heavy engine components. Systems engineering design approach was employed in this study and a typical design process was followed. Preliminary, intermediate, and final design were conducted following an identification of the design problem, within that process a sequence of tasks such as synthesis, analysis, prototyping, and assessment were completed. A design idea was selected out of five initial design concepts and evolved into the final system after evaluations and modifications. The final cleaning system is composed of a cleaning mechanism, a drivetrain system, a powertrain system, and other components. Testing results showed that the designed machine can be easily integrated onto the conveying line to provide effective cleaning performance. The weight and manufacturing cost for the design were minimised to facilitate the application of this designed equipment to replace human labour in providing cleaning performance in highly automated, modern factories.
机译:在本研究中,设计并评估了一种清洁系统,用于去除粘附在输送线辊上的发动机油渍,金属屑和刨花,这些输送线输送汽缸盖以及其他重型发动机部件。在这项研究中采用了系统工程设计方法,并遵循了典型的设计过程。在确定了设计问题之后,进行了初步,中间和最终设计,在此过程中,完成了一系列任务,例如综合,分析,原型设计和评估。从五个初始设计概念中选择了一个设计思想,并在评估和修改后演变为最终系统。最终清洁系统由清洁机构,传动系统,动力总成和其他组件组成。测试结果表明,所设计的机器可以轻松集成到输送线上,以提供有效的清洁性能。设计的重量和制造成本被最小化,以便利于在高度自动化的现代化工厂中使用此设计的设备代替人工来提供清洁性能。

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