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Application of the risk management tool to reduce the failures of spare parts in manufacturing systems

机译:应用风险管理工具减少制造系统中备件的故障

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摘要

Higher productivity and cost economy in manufacturing are achieved by operating the production machines efficiently with the least downtime. Failure of machine parts is a critical reason for machine downtime and restoration requires spare parts and consumables. Costs of spare parts and downtime reduce the profit margin of the organisation and hence, require management's attention. A case study on the failures of a cutting blade in a tube drawing machine, a special purpose machine intended to draw solder-coated brass coils into radiator tubes, is examined. A Reactive Failure Reduction Model (RFRM) is developed in which one of the Risk Management Techniques (RMTs) is used to analyse the causes of machine parts failure. Based on the analysis, suitable corrective measures are taken to reduce the blade failures.In this research paper, an analysis of the blade failure, the development of the failure reduction model and the results of implementation of the model are presented.
机译:通过以最少的停机时间有效地操作生产机器,可以实现更高的生产率和制造成本。机器零件的故障是机器停机的关键原因,恢复需要备件和消耗品。备件成本和停机时间降低了组织的利润率,因此需要管理层的注意。以拉管机中的切割刀片故障为例,拉管机是一种专用机器,用于将涂有焊料的黄铜线圈拉入散热器管中。开发了一种减少反应性故障的模型(RFRM),其中使用了一种风险管理技术(RMT)来分析机器零件故障的原因。在此基础上,采取了适当的纠正措施以减少叶片故障。本文对叶片故障进行了分析,提出了减少故障的模型,并给出了模型的实施结果。

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