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首页> 外文期刊>International journal of mechanics and materials in design >Compression beading and nosing of thin-walled tubes using a die: experimental and theoretical investigation
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Compression beading and nosing of thin-walled tubes using a die: experimental and theoretical investigation

机译:使用模具对薄壁管进行压制压边和打孔:实验和理论研究

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摘要

Actual design rules for compression beading and nosing of thin-walled tubes using a die are mainly derived from the accumulated experience of both manufacturers of tubular parts and suppliers of machine-tools. No systematic studies are available in the open research literature and trial and error procedures are commonly utilized to determine the feasibility intervals and the final achievable geometries in terms of the major process parameters. As a result of this, gaps of knowledge can be found in understanding the influence of process parameters on material flow and in providing an adequate description of the modes of deformation that are associated with the formability limits of both processes. All these issues are concurrent to the reluctance of using compression beading and nosing of thin-walled tubes as commonly used manufacturing processes. The aim of this paper is to extend the actual knowledge on the compression beading and nosing of thin-walled tubes using a die by means of a comprehensive theoretical and experimental investigation. The theoretical investigation is accomplished by the utilisation of the finite element method. The experimental work, performed on AA6060 Aluminium alloy tubes, consisted of specially designed tests that were carried out under laboratory-controlled conditions with the intention of supporting and validating the overall investigation.
机译:使用模具对薄壁管进行压焊和打孔的实际设计规则主要来自管状零件制造商和机床供应商的积累经验。在公开的研究文献中没有系统的研究可用,并且根据主要的工艺参数,通常采用试验和错误程序来确定可行性区间和最终可达到的几何形状。结果,在理解工艺参数对材料流动的影响以及提供与两种工艺的可成形性极限有关的变形模式的充分描述时,会发现知识空白。所有这些问题都与不愿将压缩壁焊和薄壁管的打孔作为常用的制造工艺同时发生。本文的目的是通过全面的理论和实验研究来扩展使用冲模对薄壁管进行压缩压焊和打孔的实际知识。理论研究是利用有限元方法完成的。在AA6060铝合金管上进行的实验工作由专门设计的测试组成,这些测试在实验室控制的条件下进行,旨在支持和验证总体研究。

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