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Non-productive tool path optimisation for four-axis milling using the simulated annealing algorithm

机译:使用模拟退火算法的四轴铣削非生产刀具路径优化

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摘要

The paper concerns the development of generic computer aided optimisation techniques for the minimisation of residence time of a multi-component pallet in a horizontal machining centre. A general methodology has been established to take a part program for a multi-faced pallet, that involves many components, typically 20-30, and tool changes, segment it to extract the position and machining conditions embedded in it, automatically re-sequence the machining operations to find the optimum total tool path, and regenerate a new part program with the optimised machining sequence. A range of case studies has been used to: validate the software, and to demonstrate its ability to minimise the total pallet residence time. The techniques developed can be used for semi-automatic part programming of the entire pallet with multi-components, and with an auto-selection multi-tool facility. The software is capable of achieving a large reduction in part programming time, as well as reducing the non-machining time. It is shown that the use of the optimisation package with a range of part programs reduces the total pallet residence time by a factor between 9.5 and 36%, and consequently has the potential to achieve considerable economic gains.
机译:本文涉及通用计算机辅助优化技术的发展,该技术可最大限度地减少多组分托盘在卧式加工中心中的停留时间。已经建立了一种通用方法来采用多面托盘的零件程序,该程序涉及许多零件(通常为20-30)和换刀,将其分段以提取嵌入其中的位置和加工条件,并自动对工件进行重新排序。加工操作以找到最佳的总刀具路径,并以优化的加工顺序重新生成新的零件程序。一系列案例研究已用于:验证软件,并证明其最大程度地减少了托盘总停留时间的能力。所开发的技术可用于带有多个组件以及带有自动选择多功能工具的整个托盘的半自动零件编程。该软件能够大大减少零件编程时间,并减少非加工时间。结果表明,将优化包装与一系列零件程序配合使用,可将总的托盘停留时间减少9.5%至36%,从而有可能实现可观的经济收益。

著录项

  • 来源
    《International Journal of Production Research》 |2011年第17期|p.5277-5302|共26页
  • 作者单位

    Department of Manufacturing Engineering, German University in Cairo, New Cairo City,Main entrance Al Tagamoa Al Khames, Al Khames, Egypt;

    School of Mechanical, Aerospaceand Civil Engineering, University of Manchester, George Begg Building C-004, Sackville Street,Manchester M13 9PL, UK;

    Centrefor Computer Studies, Institute of Business Administration,City Campus, Garden Road, Karachi - 74400, Pakistan;

  • 收录信息 美国《科学引文索引》(SCI);美国《工程索引》(EI);
  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类
  • 关键词

    tool path; TSP; simulated annealing; optimisation; metal cutting; milling;

    机译:工具路径;TSP;模拟退火优化;金属切削;铣削;

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