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Dynamic decentralised balancing of CONWIP production systems

机译:CONWIP生产系统的动态分散式平衡

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摘要

This paper presents a non-linear programming model for online balancing of the work-in-queue (WIQ) of a fast response production system that consists of multiple workstations and diverse part mix. The model resembles a multiple product CONWIP system with a variety of products' routings and bottlenecks. It maximises a global benefit of the production system subject to delay and loading rate bounds. The upper bounds on the delay symbolise the desired level of WIQ. The approach relies on the delay of the authorisation cards as a measure of the actual system WIQ. A real-time primal-dual algorithm associated with each part type is used to solve the optimisation problem in a decentralised manner. The algorithm solves for the optimal rates in a timely decentralised iterative way without the access to the global information of the production system. Each part route calculates its loading rate according to the arrival of the authorisation cards. Extensive simulation experiments were conducted to demonstrate the reliability of the algorithm. The calculated rates were found to be proportional to the level of WIQ at each workstation with reasonable resource allocation achieved between the different routes.
机译:本文提出了一种非线性编程模型,用于在线平衡由多个工作站和不同零件组成的快速响应生产系统的在制品(WIQ)。该模型类似于具有多种产品的工艺路线和瓶颈的多产品CONWIP系统。在延迟和加载速率限制的情况下,它可以使生产系统的全球利益最大化。延迟的上限象征着所需的WIQ水平。该方法依赖于授权卡的延迟来衡量实际系统的WIQ。与每种零件类型相关联的实时原始对偶算法用于以分散方式解决优化问题。该算法以及时的分散迭代方式求解最优速率,而无需访问生产系统的全局信息。每个零件路线根据授权卡的到来计算其装载率。进行了大量的仿真实验以证明该算法的可靠性。发现计算出的速率与每个工作站的WIQ水平成比例,并且在不同路由之间实现了合理的资源分配。

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