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Drum buffer rope-based heuristic for multi-level rolling horizon planning in mixed model production

机译:基于鼓缓冲绳索的混合模型生产中的多级滚动地平线规划的启发式规划

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摘要

In recent years mixed model production industries are highly interested to apply Industry 4.0 and internet of things. The existing planning and scheduling methods are not efficient enough to make intelligent plans. Therefore, there is a strong need to develop planning and scheduling methods which can timely update the medium level and lower level schedules and can be utilised for Industry 4.0. Drum buffer rope (DBR) is a direct application of theory of constraint, is utilised here to make an efficient plan. Current research proposed a DBR-based heuristic algorithm (DBR-HA) for multi-level planning considering shifting bottleneck resource to make efficient schedule in rolling horizon in mixed model production environment and utilise capacity constraint resource (CCR) at maximum. The proposed DBR-HA identifies the drum, i.e. CCR, and make an efficient schedule on it in each lower level scheduling period and utilise a feedback method to update customer orders in each medium level planning horizon. The proposed method is useful to implement Industry 4.0 in mixed model industries and update their plan and schedule in real time. The performance of the proposed DBR-HA algorithm is measured and compared with the performance of the basic scheduling rules used in the Case Company based on a Case Company problem data. Results indicate that the proposed method is significant to reduce the gap between medium level planning and lower level schedules and gives an efficient medium level plan and lower level schedule in each planning horizon as compared to the other methods.
机译:近年来,混合模型生产行业非常兴趣应用行业4.0和互联网。现有的规划和调度方法不足以使智能计划提供效率。因此,有强烈需要开发规划和调度方法,该方法可以及时更新中级和较低级别的时间表,并且可以用于工业4.0。鼓缓冲绳索(DBR)是一种直接应用的约束理论,这里用于进行有效的计划。目前研究提出了一种基于DBR的启发式算法(DBR-HA),用于考虑瓶颈资源在混合模型生产环境中滚动地平线进行有效的时间表,并最大限度地利用容量约束资源(CCR)。所提出的DBR-HA识别鼓,即CCR,并在每个较低级别的调度期间进行有效的时间表,并利用反馈方法更新每个中级规划地平线的客户订单。该方法可用于在混合模型行业实施行业4.0,并实时更新计划和计划。根据案例公司问题数据,测量了所提出的DBR-HA算法的性能,并与案例公司中使用的基本调度规则的性能进行比较。结果表明,与其他方法相比,所提出的方法是显着降低中级规划和较低级别的差距,并在每个规划地平线中提供高效的中级计划和较低级别的时间表。

著录项

  • 来源
    《International Journal of Production Research》 |2019年第12期|3864-3891|共28页
  • 作者单位

    Huazhong Univ Sci & Technol State Key Lab Digital Mfg Equipment & Technol HUST SANY Joint Lab Adv Mfg Sch Mech Sci & Engn Wuhan Hubei Peoples R China|Univ Engn & Technol Dept Ind Engn Taxila Pakistan;

    Huazhong Univ Sci & Technol State Key Lab Digital Mfg Equipment & Technol HUST SANY Joint Lab Adv Mfg Sch Mech Sci & Engn Wuhan Hubei Peoples R China;

    Huazhong Univ Sci & Technol State Key Lab Digital Mfg Equipment & Technol HUST SANY Joint Lab Adv Mfg Sch Mech Sci & Engn Wuhan Hubei Peoples R China|Wuhan Univ Sci & Technol Dept Ind Engn Wuhan Hubei Peoples R China;

    Huazhong Univ Sci & Technol State Key Lab Digital Mfg Equipment & Technol HUST SANY Joint Lab Adv Mfg Sch Mech Sci & Engn Wuhan Hubei Peoples R China;

    Huazhong Univ Sci & Technol State Key Lab Digital Mfg Equipment & Technol HUST SANY Joint Lab Adv Mfg Sch Mech Sci & Engn Wuhan Hubei Peoples R China;

    Univ Engn & Technol Dept Ind Engn Taxila Pakistan;

  • 收录信息 美国《科学引文索引》(SCI);美国《工程索引》(EI);
  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类
  • 关键词

    heuristic; scheduling; drum buffer rope; production planning; shifting bottleneck; mixed model;

    机译:启发式;调度;鼓缓冲绳;生产计划;转移瓶颈;混合模型;

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