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Success of TPM concept in a manufacturing unit - a case study

机译：TPM概念在制造部门中的成功-案例研究

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Purpose - The purpose of this paper is to implement new concept of mobile maintenance in manufacturing industry of Northern India. This study tries to introduce the new concept of total productive maintenance program in the case company. Design/methodology/approach - The approach is to study the role of mobile maintenance in the context of Indian industry through significant improvement in overall equipment effectiveness (OEE). Findings - This industry adopted the mobile maintenance strategy and improved their productivity by decreasing breakdown time. This mobile maintenance strategy can reduce major breakdowns, setup and adjustment losses and improve productivity, product quality and OEE of equipment. Results indicate an average increase in production of 15.63 percent, average reduction in breakdown time of 23.14 percent, average reduction in rejection rate of 17.94 percent and average increase in OEE of 17.08 percent. Moreover, the results of improvements in parameters are validated by using multi-criteria decision-making approaches. Research limitations/implications - Maintenance is of great importance in modern era of manufacturing systems for those organi2ations who consider maintenance as a profit-generating factor. In the dynamic and highly challenging environment, reliable manufacturing equipment is regarded as the major contributor to the performance and profitability of manufacturing systems. Moreover, the selection of manufacturing industry is done on the basis of convenience sampling technique. Originality/value - Industry can improve machine availability and OEE by implementing this mobile maintenance concept especially in the Indian context and is very beneficially for the case company under study.
机译：目的-本文的目的是在印度北部的制造业中实施移动维护的新概念。本研究试图介绍案例公司中全面生产维护程序的新概念。设计/方法/方法-该方法是通过显着提高整体设备效率（OEE）来研究移动维护在印度工业中的作用。调查结果-该行业采用了移动维护策略，并通过减少故障时间提高了生产率。这种移动维护策略可以减少重大故障，设置和调整损失，并提高生产率，产品质量和设备的OEE。结果表明平均产量增加了15.63％，平均击穿时间减少了23.14％，废品率平均减少了17.94％，OEE平均增加了17.08％。此外，通过使用多准则决策方法可以验证参数改进的结果。研究的局限性/意义-对于那些将维护视为赢利因素的组织而言，维护在现代制造系统中至关重要。在瞬息万变且充满挑战的环境中，可靠的制造设备被认为是制造系统性能和盈利能力的主要贡献者。而且，制造业的选择是在方便抽样技术的基础上进行的。原创性/价值-工业界可以通过实施这种移动维护概念来提高机器可用性和OEE，特别是在印度，这对于正在研究的案例公司非常有利。

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