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An energy-saving method to solve the mismatch between installed and demanded power in hydraulic press

机译:一种解决液压机装机功率与需求功率不匹配的节能方法

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摘要

Improving the energy efficiency of hydraulic presses has become an important field of research in low carbon manufacturing systems. The mismatch between installed and demanded power is the main cause of low energy efficiency among hydraulic presses. This study presents an energy-saving method to solve the problem, where a single drive system composed of several motor-pumps, is partitioned into several drive zones corresponding to load profiles. The system is used to supply power to several hydraulic presses with approximately same installed power. Each drive zone is shared by grouped hydraulic presses in the same operation. Furthermore, a method for scheduling drive zones is presented to share drive zone with no conflict and shorten their idle time. The composition of each drive zone is optimized to match the power demand of each operation to achieve the scheduling schemes. The proposed energy saving method is applied to a hydraulic press group in the case study. Results show that the energy efficiency of a single hydraulic press in the group is increased by approximately 20% and the average energy consumption can be reduced by 43% compared with the traditional setup. (C) 2016 Elsevier Ltd. All rights reserved.
机译:在低碳制造系统中,提高液压机的能效已成为重要的研究领域。装机功率和需求功率之间的不匹配是造成液压机能源效率低下的主要原因。这项研究提出了一种解决该问题的节能方法,其中将由多个电动机泵组成的单个驱动系统划分为多个与负载曲线相对应的驱动区域。该系统用于以大约相同的安装功率为多台液压机供电。每个驱动区域由成组的液压机在同一操作中共享。此外,提出了一种用于调度驱动器区域的方法,以无冲突地共享驱动器区域并缩短其空闲时间。优化每个驱动区域的组成,以匹配每个操作的功率需求,以实现调度方案。案例研究将提出的节能方法应用于液压机群。结果表明,与传统设置相比,该组中单个液压机的能源效率提高了约20%,平均能耗可降低43%。 (C)2016 Elsevier Ltd.保留所有权利。

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