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首页> 外文期刊>Journal of Energy Resources Technology >A Novel Reactor Configuration for Industrial Methanol Production From the Synthesis Gas
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A Novel Reactor Configuration for Industrial Methanol Production From the Synthesis Gas

机译:从合成气生产工业甲醇的新型反应器配置

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In this work, the methanol synthesis on a commercial industrial catalyst in a novel cylindrical radial flow packed-bed reactor is investigated. The adiabatic and nonadiabatic cylindrical radial flow reactors were proposed and modeled in this research. The proposed configuration has been compared with conventional reactor for methanol production. It leads to higher methanol production and lower pressure drop, with the same catalyst consumption. Furthermore, the results show that the nonadiabatic radial flow packed-bed reactor has a higher methanol content compared with the adiabatic one. The improvement in methanol production was studied by optimizing the essential parameters such as inlet temperatures of the feed and cooling water as well as the number of cooling tubes. The nonlinearity and complexity of the reactor models make the traditional optimization methods ineffective and improbable. Therefore, the process was optimized by genetic algorithm (GA) method, which is one of the most powerful methods. The optimum values for the number of cooling tubes, feed and cooling water temperatures were 308, 507.6 K, and 522.43 K, respectively. The optimization results showed that a new reactor design could be proposed to reduce the cost of methanol synthesis.
机译:在这项工作中,研究了在新型圆柱形径向流填充床反应器中在工业催化剂上的甲醇合成。提出了绝热和非绝热圆柱状径向流反应器并进行了建模。已将拟议的配置与常规反应器进行甲醇生产进行了比较。在相同的催化剂消耗下,它可导致更高的甲醇产量和更低的压降。此外,结果表明,与绝热反应器相比,非绝热径向流填充床反应器具有更高的甲醇含量。通过优化基本参数(例如进料和冷却水的入口温度以及冷却管的数量)来研究甲醇生产的改进。反应堆模型的非线性和复杂性使传统的优化方法无效且不可能。因此,通过最有效的方法之一的遗传算法(GA)对工艺进行了优化。冷却管数量,进料温度和冷却水温度的最佳值分别为308、507.6 K和522.43K。优化结果表明,可以提出一种新的反应器设计以降低甲醇合成成本。

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