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Mathematical Modeling of Particle Segregation During Centrifugal Casting of Metal Matrix Composites

机译:金属基复合材料离心铸造过程中颗粒偏析的数学模型

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When a metal matrix composite undergoes centrifugal casting, the velocity, deceleration, displacement, and segregation of its particles are modeled according to changes in the centrifugal radius, as well as by variations in the molten metal viscosity as the temperature decreases during the cooling process. A cast aluminum alloy A356 reinforced by 10 V% of silicon carbide particles (SiC), with a median diameter of 12 μm, was used to conduct the experiments, and a mathematical modeling showed that the particles’ volume fraction on the outer casting face varied according to whether the viscosity of the liquid metal used was constant or variable. If variations in viscosity during the cooling process are taken into account, then the volume fraction of the particles for a given time of centrifugation changes on the outer casting face, while it increases if the viscosity was constant. Modeling the particle segregation with variable viscosity produces results that are closer to those obtained with experiments than is the case when a constant viscosity is used. In fact, the higher the initial pouring and mold temperatures, the higher the effect of the viscosity variation on particle segregation.
机译:当金属基复合材料进行离心铸造时,其颗粒的速度,减速度,位移和偏析根据离心半径的变化以及随着冷却过程中温度降低而引起的熔融金属粘度变化进行建模。用中值直径为12μm的10 V%的碳化硅颗粒(SiC)增强的铸造铝合金A356进行实验,并且数学模型表明,铸件外表面的颗粒体积分数变化根据所用液态金属的粘度是恒定还是可变。如果考虑到冷却过程中粘度的变化,那么在给定的离心时间内颗粒的体积分数会在铸件的外表面发生变化,而如果粘度恒定则其体积分数会增加。与使用恒定粘度的情况相比,对具有可变粘度的颗粒偏析进行建模所产生的结果更接近于通过实验获得的结果。实际上,初始浇注和铸模温度越高,粘度变化对颗粒偏析的影响就越大。

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