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Computational Analysis of Material Flow During Friction Stir Welding of AA5059 Aluminum Alloys

机译:AA5059铝合金搅拌摩擦焊接时流动的计算分析。

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摘要

Workpiece material flow and stirring/mixing during the friction stir welding (FSW) process are investigated computationally. Within the numerical model of the FSW process, the FSW tool is treated as a Lagrangian component while the workpiece material is treated as an Eulerian component. The employed coupled Eulerian/Lagrangian computational analysis of the welding process was of a two-way thermo-mechanical character (i.e., frictional-sliding/plastic-work dissipation is taken to act as a heat source in the thermal-energy balance equation) while temperature is allowed to affect mechanical aspects of the model through temperature-dependent material properties. The workpiece material (AA5059, solid-solution strengthened and strain-hardened aluminum alloy) is represented using a modified version of the classical Johnson-Cook model (within which the strain-hardening term is augmented to take into account for the effect of dynamic recrystallization) while the FSW tool material (AISI H13 tool steel) is modeled as an isotropic linear-elastic material. Within the analysis, the effects of some of the FSW key process parameters are investigated (e.g., weld pitch, tool tilt-angle, and the tool pin-size). The results pertaining to the material flow during FSW are compared with their experimental counterparts. It is found that, for the most part, experimentally observed material-flow characteristics are reproduced within the current FSW-process model.
机译:计算研究了搅拌摩擦焊(FSW)过程中的工件材料流动和搅拌/混合。在FSW过程的数值模型中,将FSW工具视为拉格朗日分量,而将工件材料视为欧拉分量。所采用的焊接过程的欧拉/拉格朗日耦合计算分析具有双向热机械特性(即,摩擦滑动/塑性功耗散在热能平衡方程中用作热源),而允许温度通过与温度相关的材料属性影响模型的机械方面。工件材料(AA5059,固溶强化和应变硬化铝合金)使用经典Johnson-Cook模型的修改版本表示(其中增加了应变硬化项,以考虑到动态再结晶的影响) ),而FSW工具材料(AISI H13工具钢)被建模为各向同性的线弹性材料。在分析过程中,研究了一些FSW关键工艺参数的影响(例如,焊缝间距,工具倾斜角度和工具销钉尺寸)。将FSW过程中与物料流有关的结果与实验结果进行了比较。可以发现,在大多数情况下,在当前的FSW过程模型中都再现了实验观察到的材料流动特性。

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  • 来源
    《Journal of Materials Engineering and Performance》 |2012年第9期|p.1824-1840|共17页
  • 作者单位

    Department of Mechanical Engineering, Clemson University, 241 Engineering Innovation Building, Clemson, SC, 29634-0921, USA;

    Department of Mechanical Engineering, Clemson University, 241 Engineering Innovation Building, Clemson, SC, 29634-0921, USA;

    Department of Mechanical Engineering, Clemson University, 241 Engineering Innovation Building, Clemson, SC, 29634-0921, USA;

    Department of Mechanical Engineering, Clemson University, 241 Engineering Innovation Building, Clemson, SC, 29634-0921, USA;

    Army Research Laboratory—Survivability Materials Branch, Aberdeen, Proving Ground, MD, 21005-5069, USA;

    Army Research Laboratory—Survivability Materials Branch, Aberdeen, Proving Ground, MD, 21005-5069, USA;

    Department of Mechanical Engineering, University of South Carolina, Columbia, SC, 29208, USA;

    Department of Mechanical Engineering, University of South Carolina, Columbia, SC, 29208, USA;

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  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类
  • 关键词

    friction stir welding; material-flow simulation and analysis; process modeling;

    机译:搅拌摩擦焊;材料流模拟与分析;工艺建模;

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