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首页> 外文期刊>Journal of the Mechanics and Physics of Solids >Impact of micro-scale residual stress on in-situ tensile testing of ductile cast iron: Digital volume correlation vs. model with fully resolved microstructure vs. periodic unit cell
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Impact of micro-scale residual stress on in-situ tensile testing of ductile cast iron: Digital volume correlation vs. model with fully resolved microstructure vs. periodic unit cell

机译:微观残余应力对球墨铸铁原位拉伸测试的影响:微观结构完全解析的数字体积相关性与模型与周期性晶胞的关系

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摘要

The understanding of the mechanisms controlling deformation of ductile iron at the micro scale and their coupling to the manufacturing conditions is still far from complete. In this respect, recent synchrotron-based studies have demonstrated that the thermal contraction mismatch between the graphite particles and the matrix during solid-state cooling leads to a complex residual stress state in the microstructure. To investigate its impact on the room-temperature tensile deformation, a computational-experimental analysis extendable to other similar composite materials is presented in this paper. First, a miniaturized specimen is loaded and imaged in-situ with X-ray tomography. Then, the microscale displacement is reconstructed using digital volume correlation (DVC) and used to prescribe the boundary conditions in a finite element model of the full microstructure between two cross-sections. The model predictions at both the macroscale - tensile force and lateral contraction - and the microscale - strain field - are compared to the corresponding experimental and DVC-based data for several choices of the initial stress state, particles' mechanical behavior and strength of the particles-matrix interface. It is proved that the micro-scale residual stress and a low interface strength are the key to explain the early stages of the tensile deformation of ductile iron. Finally, it is shown that a simple unit cell model of the microstructure would lead to significantly different results, thus demonstrating the superior accuracy and robustness of the present approach. (C) 2019 Elsevier Ltd. All rights reserved.
机译:对于控制球墨铸铁在微观尺度上的变形及其与制造条件的耦合的机理的理解还远远不够。在这方面,最近的基于同步加速器的研究表明,固态冷却期间石墨颗粒与基体之间的热收缩失配会导致微观结构中出现复杂的残余应力状态。为了研究其对室温拉伸变形的影响,本文提出了可扩展至其他类似复合材料的计算实验分析。首先,装载一个小型化的样本并用X射线断层扫描在原位成像。然后,使用数字体积相关性(DVC)重建微尺度位移,并在两个横截面之间的完整微观结构的有限元模型中规定边界条件。将模型的宏观预测(拉伸力和横向收缩)以及微观尺度的应变场与相应的实验数据和基于DVC的数据进行比较,以选择初始应力状态,颗粒的力学行为和颗粒强度-matrix接口。事实证明,微观残余应力和低界面强度是解释球墨铸铁拉伸变形早期的关键。最后,表明了微结构的简单晶胞模型将导致明显不同的结果,从而证明了本方法的优越的准确性和鲁棒性。 (C)2019 Elsevier Ltd.保留所有权利。

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