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High Speed Milling of Ti6Al4V Alloy with Minimal Quantity Lubrication

机译:最少润滑量的Ti6Al4V合金的高速铣削

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摘要

Minimal quantity lubrication (MQL) machining has been accepted as a successful semi-dry application because of its environmentally friendly characteristics and satisfactory performance in practical machining operations. However, seldom investigation has been done in MQL machining of titanium alloy at high cutting speeds. In this paper, high speed milling experiments with MQL ( 9 ml/h of oil in a flow of compressed air ) have been carried out for a widely used titanium alloy Ti6Al4V. Uncoated cemented carbide inserts have been applied in the experiments. Within the range of cutting speeds employed (190 m/min~300 m/min), the cutting performance of MQL has been investigated when peripheral milling the titanium alloy Ti6Al4V in terms of cutting forces, surface roughness, tool life and wear mechanism. The results show that, compared to dry machining, MQL machining brings about a significant reduction in cutting forces and surface roughness, and it also gives rise to a notably prolonged tool life.
机译:最小量润滑(MQL)加工因其环保特性和在实际加工操作中令人满意的性能而被公认为是成功的半干式应用。但是,很少在高速切削钛合金的MQL加工中进行研究。在本文中,已经对广泛使用的钛合金Ti6Al4V进行了MQL(9 ml / h油在压缩空气流中)的高速铣削实验。未涂覆的硬质合金刀片已用于实验中。在所采用的切削速度范围(190 m / min〜300 m / min)内,从切削力,表面粗糙度,刀具寿命和磨损机理等方面对钛合金Ti6Al4V进行外围铣削时的MQL切削性能进行了研究。结果表明,与干式加工相比,MQL加工显着降低了切削力和表面粗糙度,并且还显着延长了刀具寿命。

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