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首页> 外文期刊>Proceedings of the institution of mechanical engineers >Evaluation of dissimilar joints properties of 5083-H12 and 6061-T6 aluminum alloys produced by tungsten inert gas and friction stir welding
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Evaluation of dissimilar joints properties of 5083-H12 and 6061-T6 aluminum alloys produced by tungsten inert gas and friction stir welding

机译:钨极惰性气体和搅拌摩擦焊生产的5083-H12和6061-T6铝合金的异种接头性能评估

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In the present study, friction stir welding (FSW) and tungsten inert gas (TIG) techniques were used to join the dissimilar aluminum alloys of 5083-H12 and 6061-T6. The laboratory tests were designed using design of experiment (DOE) method. Variables for the FSW process were the rotational speed, traverse speed, shoulder diameter, and pin diameter. They changed in ranges of 700-2500r/min, 25-400mm/min, 10-14mm, and 2-4mm, respectively. In the case of TIG process, the variables were current intensity, traverse speed, and tilt angle. These parameters varied from 80 to 90A, 200 to 400mm/min, and 3 degrees to 12 degrees, respectively. The optimum amounts of parameters were obtained using response surface methodology (RSM). The RSM-based model was developed to predict ultimate tensile strength (UTS) of the welds produced. In FSW, the difference between predicted and measured UTS was about 1.28% and in TIG it was 1.78%. The good agreement between experimental and predicted results indicates the high accuracy of the developed model. Mechanical properties and also the microstructure of the welds were compared after optimizing both welding processes using RSM. The results showed that the welds produced by FSW indicated a considerably higher quality and also improved mechanical properties compared to TIG. Properties of the joints obtained by FSW in single-sided joints were more desirable. In the double-sided welds obtained by FSW these differences were of an even higher significance.
机译:在本研究中,摩擦搅拌焊接(FSW)和惰性钨极气体保护(TIG)技术被用于连接不同的铝合金5083-H12和6061-T6。实验室测试采用实验设计(DOE)方法进行设计。 FSW过程的变量是旋转速度,移动速度,肩部直径和销钉直径。它们的变化范围分别为700-2500r / min,25-400mm / min,10-14mm和2-4mm。在TIG工艺中,变量为电流强度,横移速度和倾斜角度。这些参数分别从80到90A,200到400mm / min和3度到12度变化。使用响应面方法(RSM)获得了最佳的参数量。开发基于RSM的模型来预测所生产焊缝的极限拉伸强度(UTS)。在FSW中,预测的UTS与测得的UTS之差约为1.28%,而在TIG中则为1.78%。实验结果和预测结果之间的良好一致性表明开发的模型具有很高的准确性。在使用RSM对两种焊接工艺进行优化之后,对焊缝的机械性能和显微组织进行了比较。结果表明,与TIG相比,FSW生产的焊缝质量显着提高,并且机械性能得到改善。通过FSW在单侧接头中获得的接头的性质是更期望的。在通过FSW获得的双面焊缝中,这些差异具有更高的意义。

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