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A new test for determining the mechanical and fracture behavior of materials in sheet-bulk metal forming

机译:用于确定大块金属板材成形中材料的机械和断裂行为的新测试

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摘要

This paper presents a new experimental test for determining the stress-strain curve and the fracture toughness of sheets to be used in sheet-bulk metal forming (SBMF) applications. The test is based on the utilization of double-notched specimens loaded in shear and combines the plane stress loading conditions of sheet metal forming with the three-dimensional plastic flow conditions of bulk metal forming, which are commonly found in SBMF processes. The methodology to obtain the stress-strain curve involves calculation of the shear stresses and strains along the two symmetric plastic shear zones of the test specimens up to point where cracks start to propagate along the ligaments that connect each pair of opposite notches. The determination of fracture toughness involves characterization of the evolution of load with displacement for a number of test cases performed with specimens having different ligaments between the two symmetric opposite notches. The work is performed on aluminium alloy EN AW 5754 H111 sheets with 5mm thickness and the results obtained by means of the new proposed test are compared against those from conventional mechanical and fracture characterization tests.
机译:本文提出了一种新的实验测试,用于确定将要用于板材批量成形(SBMF)的板材的应力-应变曲线和断裂韧性。该测试基于利用剪切力加载的双缺口试样,并将钣金成形的平面应力加载条件与SBMF工艺中常见的三维散装金属塑性流动条件相结合。获得应力-应变曲线的方法包括计算沿试样两个对称塑性剪切区的剪切应力和应变,直至裂纹开始沿着连接各对相对缺口的韧带开始扩展的点。断裂韧性的确定涉及表征在两个对称的相对凹口之间具有不同韧带的试样所进行的多个测试案例的载荷随位移的演变特征。该工作是在厚度为5mm的铝合金EN AW 5754 H111板材上进行的,并将通过新提议的测试获得的结果与常规机械和断裂特性测试得到的结果进行了比较。

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