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Energy efficiency in extrusion-related polymer processing: A review of state of the art and potential efficiency improvements

机译:挤出相关聚合物加工中的能效:对现有技术的综述以及潜在的效率改进

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摘要

Energy saving and industrial pollution have become increasingly important issues, therefore the identification and adoption of more energy efficient machines and industrial processes are now industrial priorities, and worthy topics for further development through academic research. Polymeric materials are a major raw material, finding widespread application to a range of current industrial machine components as well as multiple products and packaging found in our daily life. Polymer extrusion serves as a particular example of polymer processing techniques, representative of others in as much as there are analogous intermediate stages in the processing. Processing techniques which require such intermediate stages include the manufacture of blown film, blow moulding, thermo-forming, and injection moulding. Hence, the study of polymer extrusion is a representative paradigm for a wider range of processing techniques. Since polymer processing is an energy intensive process and accounts for a huge share (maybe more than 1/3) of the materials processing sector, any improvement to the process would contribute significantly to global energy savings. This work presents a review of studies, which focus on, or appertain to, the energy consumption of extrusion related polymer processing applications. Typical energy demand and losses during processing are considered, and possible approaches for improving the process energy efficiency while maintaining the required end product quality are considered. Overall, this work provides a detailed discussion about how and where energy is utilised; how, where and why energy losses occur; and sets out approaches for optimising the process energy efficiency.
机译:节能和工业污染已成为日益重要的问题,因此识别和采用更节能的机器和工业过程现在工业的优先事项,并通过学术研究的进一步发展值得主题。高分子材料的主要原料,发现广泛应用到一系列当前工业机械部件以及多个产品,并在我们的日常生活中包装材料中找到。聚合物挤出充当的聚合物加工技术,代表其他的特定示例中尽可能有在处理类似的中间阶段。需要这样的中间阶段的处理技术包括吹膜,吹塑,热成型,和注射成型的制造。因此,聚合物挤出的研究为更广泛的处理技术的代表性范例。由于聚合物加工是一个能源密集型的过程,并占了很大的材料加工领域的份额(也许超过1/3),任何改善的过程将显著促​​进全球的节能效果。这项工作提出的研究,其中重点,或属于对,挤压相关的聚合物加工应用的能耗进行审查。典型的能量需求和加工过程中的损失被考虑,并且对于提高过程的能源效率,同时保持所需的最终产品的质量被认为是可能的方法。总体而言,这项工作提供了有关如何和利用的能源,其中详细讨论;怎么样,在哪里和为什么能量损失发生;并规定了接近优化过程中的能源效率。

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