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Scraper Conveyor Structure Improvement and Performance Comparison Analysis

机译:刮板输送机结构改进和性能比较分析

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摘要

The scraper is the core of the conveyor and its vulnerable part. The problem of bending fracture of common welding scrapers in actual production is under consideration. SolidWorks and ANSYS finite element analysis software were used to construct the three-dimensional model for simulation analysis, and the existing structure was improved and optimized. The comparison results showed: well-type stiffener contributes to improvement of the overall strength and rigidity of the scraper. Before optimization, the maximum equivalent stress on the press buckle part of the scraper was 310 MPa, and after optimization it dropped to 230 MPa, i.e., decreased by 26%, and the stress value of one side of stiffener was 170 MPa, with certain bending resistance. After optimization, the stress distribution of the scraper was uniform, with solving the problem of stress concentration. After optimization, the overall safety factor of the scraper increased by nearly 15%, improving its life. Integrity of the optimized scraper was nearly 100%, as compared to that before optimization under the same conditions, which confirmed the validity of scraper optimization.
机译:刮板机是输送机的核心,也是输送机的易损件。在实际生产中,常见焊接刮刀的弯曲断裂问题正在考虑之中。利用SolidWorks和ANSYS有限元分析软件建立三维模型进行仿真分析,并对现有结构进行改进和优化。对比结果表明:井式加强筋有助于提高刮板的整体强度和刚度。优化前,刮板压扣部分的最大等效应力为310MPa,优化后降至230MPa,即降低26%,加强筋一侧的应力值为170MPa,具有一定的抗弯能力。优化后的刮板应力分布均匀,解决了应力集中问题。经过优化后,刮板的整体安全系数提高了近15%,提高了刮板的使用寿命。与优化前相比,在相同条件下,优化后的刮板整体性接近100%,验证了刮板优化的有效性。

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