Advanced Fouling Management through Use of HTRI SmartPM: Case Studies from Total Refinery CDU Preheat Trains

Ishiyama Edward M.; Juhel Charlotte; Aquino BriceHagi HayatoPugh Simon J.Gomez Suarez EnriqueKennedy JamesZettler Hans U.

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Advanced Fouling Management through Use of HTRI SmartPM: Case Studies from Total Refinery CDU Preheat Trains

机译：Advanced Fouling Management through Use of HTRI SmartPM: Case Studies from Total Refinery CDU Preheat Trains

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Heat exchanger fouling is a persistent problem contributing to process economics, plant capacity, environmental concerns, and safety. Advances in research on hydrocarbon fouling have changed the impact of fouling in crude refinery operations, through the use of rigorous performance monitoring and process optimization methods, use of fouling predictive models, use of fouling mitigation technologies (e.g., use of tube inserts), etc. This work presents case studies from two TOTAL refineries preheat trains where the exchangers are subject to fouling. TOTAL has implemented performance monitoring and predictive maintenance software (HTRI SmartPM (TM)) throughout their refineries to improve existing fouling management practice. The software performs advanced data reconciliation, including simulation of detailed exchanger operational data using HTRI shell-and-tube heat exchanger calculation methods and inferring fouling resistance for individual shells for shells-in-series based on dynamic fouling behavior. Dynamic fouling models are used to assess the impact of fouling on the overall network performance. Several heat exchangers in the network have tube inserts (Turbotal (R) and Spirelf(R) inserts from Petroval), and their performances are monitored and predicted. The case studies demonstrate successful implementation of SmartPM software in TOTAL Normandy and Grandpuits refineries, enabling economically feasible, technically viable, and environmentally desirable decision-making for refinery operation.

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来源
《Heat Transfer Engineering》 |2022年第18期|1365-1377|共13页
作者
Ishiyama Edward M.; Juhel Charlotte; Aquino BriceHagi HayatoPugh Simon J.Gomez Suarez EnriqueKennedy JamesZettler Hans U.;
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作者单位

Heat Transfer Res Inc HTRI;

TOTAL Res & Technol Feluy;

TOTAL Normandy RefineryTOTAL Res & Technol Gonfreville;

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收录信息美国《科学引文索引》(SCI);美国《工程索引》(EI);美国《生物学医学文摘》(MEDLINE);
原文格式 PDF
正文语种英语
中图分类工业用热工设备;
关键词
HEAT-EXCHANGER NETWORKS; OPTIMIZATION; MITIGATION; ANTIFOULANTS; SUBJECT; DESIGN;

Advanced Fouling Management through Use of HTRI SmartPM: Case Studies from Total Refinery CDU Preheat Trains

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