Industrial Internet of Things on integrated preventive maintenance and enterprise-resource-planning systems: A case study of fastener forming manufacturing processes

Chih-Wei Hsu; Jui-Han Lu; To-Cheng WangJui-Chan HuangMing-Hung Shu

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Industrial Internet of Things on integrated preventive maintenance and enterprise-resource-planning systems: A case study of fastener forming manufacturing processes

机译：Industrial Internet of Things on integrated preventive maintenance and enterprise-resource-planning systems: A case study of fastener forming manufacturing processes

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摘要

The Industrial Internet of Things (IIoT) has evolved industrial operations to be more efficient and reliable. The fastener forming process (FFP) used to rely on the judgments of in-process inspectors and experienced operators. Since no critical information was transmitted between machines, the machining status during production was unable to reveal. Now, with sensors installed in the machines of FFP, manufacturing data can be collected, analyzed, and responded to the machines. This IIoT-embedded FFP can not only carry out real-time data, pre-processing, and feature engineering but also enable optimally selecting classification algorithms for preventive maintenance. Consequently, the FFP establishes machine-health indicators for the production site and the heading process recognizes the abnormal situations between punches. The operator-delayed response leads to a great amount of loss that can be avoided. Besides, with the integration of enterprise resource planning (ERP) and manufacturing execution system (MES), this IIoT-embedded FFP converts receiving customer orders into work orders and coordinates operations and sales within enterprises. This system integration catches the status of various production indicators and further advances accurate materials preparation and inventory costs control. Overall, this IIoT-embedded FFP system becomes no necessity for increasing inventory and reserving backlog funds to cope with the impact of a vast number of scrap products. Finally, other types of machining processes or systems can adopt this systematic approach in the future.

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《Proceedings of the Institution of Mechanical Engineers, Part B. Journal of engineering manufacture》 |2023年第7期|1100-1114|共15页
作者
Chih-Wei Hsu; Jui-Han Lu; To-Cheng WangJui-Chan HuangMing-Hung Shu;
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作者单位

Department of Industrial Engineering and Management, National Kaohsiung University of Science and Technology;

Department of Telecommunication Engineering, National Kaohsiung University of Science and Technology;

Department of Aviation Management, Republic of China Air Force AcademyYango University;

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原文格式 PDF
正文语种英语
中图分类机械制造工艺;
关键词
Industrial internet of things; Fastener forming process; Classification algorithms; Preventive maintenance; Enterprise resource planning; Manufacturing execution system;

Industrial Internet of Things on integrated preventive maintenance and enterprise-resource-planning systems: A case study of fastener forming manufacturing processes

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