Trouble-free casting of Al deoxidized steel heats with high sulfur contents necessitates controlled addition of Ca in secondary metallurgy, in order to avoid the nozzle clogging effect. With too little Ca input on the one hand, clogging occurs as a result of the deposition of high melting point calcium aluminates, and at excessively high Ca inputs, on the other hand, precipitation of calcium sulfide occurs. Process engineering for precisely targeted Ca input is developed on the basis of thermodynamic calculations, general steelplant experience, and comprehensive operational tests. The new method reduces the failure rate from casting problems to less than one quarter. Sequence casting of Al killed grades with high sulfur contents is then no longer a problem.
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