The effect of the presence of a wetter upon nickel electroforming of three-dimensional (3D) microstructure under various aspect ratios and applied current densities was investigated. Owing to improved wetting capacity, the height-to-width aspect ratio of the nickel microstructure and the applied current density were favorably enhanced with the presence of soluble dialkyl esters of sodium sulfosuccinic acid in the electrolyte. A nickel microstructure with aspect ratio 30 (200 mu m deep with 7 mu m width) was obtained at 16 A dm(-2). The internal stress and hardness of the nickel deposit were slightly decreased by the presence of these wetters, (C) 2000 Elsevier Science S.A. All rights reserved. References: 10
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