Solid oxide fuel cell (SOFC) has been developed for a hundred year and met a great challenge on material design and marketing. In recent years, new SOFC materials are dug up to achieve high energy-output performance at lower working temperature (300～600℃), namely low-temperature SOFC (LTSOFC). In this study, Ni-Co-Al-Li oxide (NCAL) was used for making dense, thin and uniform coatings on grooved bipolar electrode substrate for LTSOFC. Low-pressure plasma spray (LPPS) technology was applied to manufacture the NCAL coatings. The performance of a fuel cell package using the coated bipolars was tested between 350 and 600℃, showing 6~8 W power output with 4 single fuel cells (active area of 25 cm~2). The LPPS technology is believed to be one of the ultimate ways for manufacturing the thin film/coatings for SOFC applications in future.
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