The crystal morphology of poly(epsilon-caprolactone)/multiwalled carbon nanotube (PCL/MWCNT) blends and MWCNT-g-PCL grafting polymers crystallized in n-hexanol was investigated. Two typical morphologies are observed: a straight and rod-like core sheath structure with embedded MWCNTs as the core and PCL polycrystals of high crystallinity as the sheath, and a bent double-layer structure with MWCNTs covered by a PCL layer of low crystallinity. It is found that thinner (outer diameter <15 nm) and shorter (length <2 mu m) MWCNTs are easier to be straightened by PCL crystals, and the grafted PCL chains have weaker crystallizability due to structural confinement and thus a weaker ability of straightening MWCNTs. Electron diffraction and high-resolution transmission electron microscopy reveal that the PCL crystals are randomly orientated with the b-axis perpendicular to the MWCNT surface. The growth direction of the PCL crystals is not perpendicular to the axis of MWCNT, possibly due to the nucleation effect of the preadsorbed PCL chains in the solution, which helically wrap MWCNTs. This leads to wrapping and straightening of MWCNTs by rigid PCL crystals.
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