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Forming Parameters and Forming Defects in Incremental Forming of an Aluminum Sheet: Correlation, Empirical Modeling, and Optimization: Part A

机译:铝板增量成型中的成型参数和成型缺陷:相关性,经验建模和优化:A部分

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摘要

Single point incremental forming (SPIF) has potential to be employed commercially and can replace conventional sheet stamping process if its defects, such as poor geometrical accuracy, can be overcome. In the present article, three forming defects, namely, squeezed out wall formation, corner fold corner, and bulge height, are introduced. It is demonstrated that the formation of these defects has adverse effect on the formability in SPIF. In order to eliminate, if possible, the formation of these defects, the potential effect of operating (i.e., tool radius and step size), geometrical (i.e., wall angle), and material (i.e., sheet thickness and material property) parameters and their interaction on the defect formation and growth has been quantitatively investigated by employing response surface design method. With the help of proposed empirical models, the investigated defects can be overcome through parametric optimization.
机译:单点渐进成型(SPIF)有可能在商业上被采用,并且如果可以克服其缺点(例如不良的几何精度),则可以替代常规的薄板冲压工艺。在本文中,介绍了三个成形缺陷,即壁面挤压,拐角折角和凸出高度。已经证明这些缺陷的形成对SPIF中的可成形性具有不利影响。为了消除这些缺陷的形成,在可能的情况下,消除操作的潜在影响(即刀具半径和步长),几何形状(即壁角)和材料(即片材厚度和材料性能)参数以及利用响应面设计方法对它们在缺陷形成和生长中的相互作用进行了定量研究。借助提出的经验模型,可以通过参数优化来克服所研究的缺陷。

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