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Three-Dimensional Reinforcements for Composites

机译:复合材料的三维增强

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Three-dimensional (3D) woven, braided and knitted fabric preforms have been used as composites reinfoxcement for several decades with varying success. Specific advantages and disadvantages of each of them have been extensively discussed in the literature. Recently, the practical interest in these materials started growing again owed to intensive search for alternative "Out-of-Autoclave" manufacturing technologies by the aircraft manufacturers. This paper first briefly reviews three primary approaches to producing 3D reinforcements for composites (stitching, Z-pinning, and using unitary 3D textile preforms). The discussion is focused on principal benefits and shortcomings of each of these approaches. Then, we analyse in a greater detail the method of 3D weaving in general and its two distinct types, 3D interlock weaving and 3D orthogonal non-crimp weaving, individually. The principal conclusion of this analysis is, that these two distinct 3D weaving methods and machines produce fabric preforms with very different fiber architectures, although the distinctions are rarely made and both fabric types are commonly categorized as "3D woven fabrics ". Further on, those major distinctions in the fiber architectures of the two types of 3D woven fabrics are converted into dramatically different properties of resulting composites. Specific comparative test data for carbon fiber composites reinforced with 3D orthogonal non-crimp weaves, 3D interlock weaves and plied 2D plain weaves illustrate this point on various in-plane and out-of-plane mechanical properties of mutually comparable composites. A summary of recent efforts in industrial manufacturing of 3D orthogonal non-crimp woven preforms using various high-modulus, brittle (like ceramic and pitch carbon) fibers complete the paper.
机译:三维(3D)机织,编织和针织织物预成型件已被用作复合材料增强材料,并取得了数十年的成功。它们各自的优点和缺点已经在文献中进行了广泛的讨论。最近,由于飞机制造商在寻找替代的“高压灭菌”制造技术,对这些材料的实际兴趣再次开始增长。本文首先简要回顾了生产复合材料3D增强材料的三种主要方法(缝合,Z钉和使用整体3D纺织品预成型件)。讨论的重点是每种方法的主要优点和缺点。然后,我们将更详细地分析一般的3D编织方法及其两种不同的类型,即3D互锁编织和3D正交非卷曲编织。该分析的主要结论是,这两种截然不同的3D编织方法和机器可生产出具有非常不同纤维结构的织物预成型坯,尽管很少进行区分,并且两种织物类型通常都归类为“ 3D机织织物”。进一步地,两种3D机织织物在纤维结构方面的主要区别被转换为所得复合材料的显着不同的性能。使用3D正交非压接编织,3D互锁编织和2D折叠平纹编织增强的碳纤维复合材料的特定比较测试数据在相互可比较的复合材料的各种面内和面外机械性能上说明了这一点。对使用各种高模量,脆性(如陶瓷和沥青碳)纤维的3D正交非卷曲机织预成型品进行工业生产的最新成果的总结。

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