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Optimization of FLNG liquefaction processes

机译:FLNG液化工艺的优化

摘要

As the development of FLNG is on the rise, improvements in liquefaction process design and operation is of high priority. The liquefaction processes utilized for FLNG vary in complexity and efficiency. Space requirement and efficiency are high priorities for FLNG and mixed refrigerant processes such as Prico and DMR are suitable processes. In order to improve the liquefaction processes in terms of energy use, many factors needs to be considered and the task can be challenging. A specialization project carried out in the fall of 2014 (Rødstøl 2014) concluded that amongst the built-in optimizers in Hysys, the Hyprotech SQP optimizer is the most suitable optimizer when dealing with advanced liquefaction processes. The purpose of this thesis is to explore the Hyprotech SQP optimizer in terms of its applicability to mixed refrigerant liquefaction processes and challenges it may come across.Prico and DMR liquefaction processes were modelled and described as a base for several case studies that were carried out in order to challenge the optimizer. The optimizer was challenged in regards to process design, process modifications, initial variable values, variable boundaries and constraints. Studies in relation to the different optimizer parameters were carried out in both models with setup recommendations for the parameters. The Prico process was modified in regards to process temperatures, pressure levels, initial variable values, initial variable boundaries and process constraints. The DMR process was modified in regards to three different constraint conditions in the Warm Mixed Refrigerant (WMR) circuit that was used to investigate whether the optimizer provided logical decisions to uphold the given constraints. Additionally, the DMR process was optimized in regards to different pressure levels, process constraints and process temperatures.The final case study was carried out in order to improve an earlier optimized DMR process in regards of energy usage. As the study progressed, more and more constraints were put on the process to make the optimization more challenging. The studies in the modelled Prico and DMR process showed that the optimizer was able to adapt to process modifications by small adjustments in either the Flowsheet, derivative utility or the optimizer parameters, which were carried out in terms of analyses. As different process modifications were carried out, the optimizer provided logical decisions in regards to the refrigerant composition and pressure levels. In the final study, the optimizer improved an earlier optimized DMR process provided by Kusmaya (2012). The improvements were carried out with the process being constrained further as the study progressed. The Hyprotech SQP optimizer was able to reduce the energy consumption by 17%, and by utilizing same compressor drivers as Kusmaya (2012); the optimizer was able to provide a model that had 17% higher LNG production.Results from the studies show that the Hyprotech SQP optimizer may be challenging to adjust, and simplifications in the Flowsheet may be carried out in order to assist the optimizer. By adjusting the derivative and the optimizer parameters, the Hyprotech SQP optimizer is able to provide good objective values that upholds the given constraints.
机译:随着FLNG的发展不断提高,液化工艺设计和操作的改进成为当务之急。用于FLNG的液化过程的复杂性和效率各不相同。空间要求和效率是FLNG的高度优先事项,混合制冷剂工艺(例如Prico和DMR)是合适的工艺。为了改善液化过程的能源使用,需要考虑许多因素,这项任务可能具有挑战性。 2014年秋天进行的一个专业化项目(Rødstøl2014)得出结论,在Hysys的内置优化器中,Hyprotech SQP优化器是处理高级液化工艺时最适合的优化器。本文的目的是研究Hyprotech SQP优化器在混合制冷剂液化过程中的适用性以及可能会遇到的挑战。对Prico和DMR液化过程进行了建模,并以此为基础进行了一些案例研究。为了挑战优化器。在过程设计,过程修改,初始变量值,变量边界和约束方面,优化器面临挑战。在两个模型中都进行了与不同优化器参数有关的研究,并针对参数设置了建议。在工艺温度,压力水平,初始变量值,初始变量边界和过程约束方面对Prico过程进行了修改。针对热混合制冷剂(WMR)电路中的三个不同约束条件,对DMR流程进行了修改,该条件用于调查优化器是否提供了支持给定约束的逻辑决策。此外,针对不同的压力水平,工艺限制和工艺温度对DMR工艺进行了优化。进行了最后的案例研究,以改善能源使用方面的较早优化的DMR工艺。随着研究的进行,越来越多的约束条件使优化变得更具挑战性。在Prico和DMR建模过程中的研究表明,优化器能够通过对流程,衍生工具或优化器参数进行细微调整来适应过程修改,而这些调整是在分析方面进行的。由于进行了不同的过程修改,因此优化程序提供了有关制冷剂成分和压力水平的逻辑决策。在最终研究中,优化器改进了Kusmaya(2012)提供的更早的优化DMR过程。随着研究的进行,进行了改进并进一步限制了该过程。 Hyprotech SQP优化器能够通过使用与Kusmaya(2012)相同的压缩机驱动器,将能耗降低17%。研究结果表明,Hyprotech SQP优化器可能难以调整,可以简化流程以协助优化器。通过调整导数和优化器参数,Hyprotech SQP优化器能够提供良好的目标值,并遵守给定的约束。

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    Rødstøl Eirik;

  • 作者单位
  • 年度 2015
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  • 原文格式 PDF
  • 正文语种 eng
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