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Simulation numérique de l’écaillage des barrières thermiques avec couplage thermo-mécanique

机译:热力耦合的热障壁剥落的数值模拟

摘要

The purpose of this thesis is to perform a coupled thermomechanical simulation of the failure of thermal barrier coatings for turbine blades under service conditions. The thermal barrier coating is an insulating component applied to the single crystal Nickel-based superalloy AM1 substrate which is covered with a bond coat beforehand. The main degradation mode of those systems is due to the initiation and propagation of cracks caused by the out-of-plane undulation growth of an oxide layer formed in service. A set of numerical tools is implemented into the Finite Element code Z-set in order to perform a 3D thermomechanically coupled simulation of the failure of thermal barrier coatings for turbine blades. Inserting thermomechanical cohesive zone elements at the interface between the coating and the substrate makes it possible to account for the changes in the load transfer and the variations in the heat flux as a consequence of interface degradations. The mixed finite interface element of Lorentz based on an Augmented Lagrangian is used. The thermal barrier coating is modelled by means of thermomechanical shell elements implemented using the Continuum-Based approach to take advantage of the structural properties of the coating layer. Moreover, the partitionned CSS (Conventional Serial Staggered) algorithm used to couple thermal and mechanical problems is assessed. The limitations of sub-cycling with constant coupling time-step are shown through a simulation with crack propagation. The introduction of adaptative time-stepping allows to circumvent that issue. The numerical tools are assessed on test cases with increasing complexity. Numerical simulations on cylindrical tube with a thermal through-thickness gradient are performed with realistic loading sequences. Finally, thermomechanical simulations on turbine blades covered with thermal barrier coating are shown.
机译:本文的目的是对在使用条件下涡轮叶片热障涂层的失效进行热力学耦合模拟。隔热涂层是施加到单晶镍基高温合金AM1基板上的绝缘组件,该基板事先已涂有粘结层。这些系统的主要退化模式是由于在使用中形成的氧化物层的面外波动增长而引起的裂纹的萌生和传播。一组有限元代码Z-set中使用了一组数字工具,以便对涡轮机叶片的热障涂层进行3D热机械耦合模拟。在涂层和基底之间的界面处插入热机械粘结区域元件,可以解决由于界面退化而导致的载荷传递变化和热通量变化。使用基于增强拉格朗日的洛伦兹混合有限界面元。隔热涂层是通过使用基于连续体的方法实施的热机械壳单元建模的,以利用涂层的结构特性。此外,评估了用于耦合热和机械问题的分区CSS(常规串行交错)算法。通过具有裂纹扩展的模拟,显示了具有恒定耦合时间步长的子循环的局限性。引入自适应时间步长可以避免该问题。在测试用例上评估数字工具的复杂性越来越高。通过实际的加载序列对具有热通厚度梯度的圆柱管进行了数值模拟。最后,显示了覆盖有热障涂层的涡轮机叶片的热力学模拟。

著录项

  • 作者

    Rakotomalala Noémie;

  • 作者单位
  • 年度 2014
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  • 原文格式 PDF
  • 正文语种 fr
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