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Pitting and Bending Fatigue Evaluations of a New Case-Carburized Gear Steel

机译:新型表面渗碳齿轮钢的点蚀和弯曲疲劳评估

摘要

The power density of a gearbox is an important consideration for many applications and is especially important for gearboxes used on aircraft. One approach to improving power density of gearing is to improve the steel properties by design of the alloy. The alloy tested in this work was designed to be case-carburized with surface hardness of Rockwell C66 after hardening. Test gear performance was evaluated using surface fatigue tests and single-tooth bending fatigue tests. The performance of gears made from the new alloy was compared to the performance of gears made from two alloys currently used for aviation gearing. The new alloy exhibited significantly better performance in surface fatigue testing, demonstrating the value of the improved properties in the case layer. However, the alloy exhibited lesser performance in single-tooth bending fatigue testing. The fracture toughness of the tested gears was insufficient for use in aircraft applications as judged by the behavior exhibited during the single tooth bending tests. This study quantified the performance of the new alloy and has provided guidance for the design and development of next generation gear steels.
机译:变速箱的功率密度是许多应用的重要考虑因素,对于飞机上使用的变速箱尤其重要。一种提高齿轮传动功率密度的方法是通过设计合金来改善钢的性能。在这项工作中测试的合金经过设计,经过硬化处理后具有洛氏C66的表面硬度进行表面渗碳处理。使用表面疲劳测试和单齿弯曲疲劳测试评估了测试齿轮的性能。将新合金制成的齿轮的性能与目前用于航空齿轮的两种合金制成的齿轮的性能进行了比较。这种新合金在表面疲劳试验中表现出明显更好的性能,证明了表层中改进的性能的价值。但是,该合金在单齿弯曲疲劳试验中表现出的性能较差。根据单齿弯曲试验过程中表现出的性能判断,被测齿轮的断裂韧性不足以用于飞机。这项研究量化了这种新型合金的性能,并为下一代齿轮钢的设计和开发提供了指导。

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  • 作者

    Krantz Timothy; Tufts Brian;

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  • 年度 2007
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