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OPC UA standardiin perustuva monimuuttaja-analysointi sekä tiedonkeruujärjestelmä kemometrisiin sovelluksiin

机译:基于OPC UA标准的用于化学计量学的多元分析和数据采集系统

摘要

Chemical industries utilize a variety of different types of online analyzers, for example, in areas like quality monitoring and process control applications. Large production plants typically use several analyzer devices from multiple manufacturers which are employed to measure different target quantities. As manufacturers have their own proprietary protocols for accessing analyzer information it is usually only the target property estimates that are transferred to the higher level automation systems. Other analyzer data, for example spectra, are generally not in a suitable format for further action on the higher level systems.This thesis outlines a solution to the analyzer data acquisition problem by utilizing OPC UA standard and OPC UA analyzer devices companion specification (ADI) to create a data acquisition system for analyzer information. The created system consists of an OPC UA server, which is used as a single access point for all analyzer related information. In addition, the analyzer data is collected and archived into a SQL database, which is accessible through the OPC UA server. The data acquisition system makes it convenient for the end users to access plant analyzer information using the standardized protocols. Furthermore, the OPC UA based data acquisition system can be used to integrate analyzer data with other types of process measurements. This thesis presents an example application where this type of data integration is utilized to increase the accuracy of the target quantity estimates of an analyzer. The same system also has a wide range of other potential applications, some of which are briefly examined in this work.The literature part of the thesis mainly focuses on different aspects of chemometrics; pre-processing and multivariate modelling of the analyzer spectra. These techniques are used in the thesis' experimental part to process data obtained from Neste Oil Oy’s Porvoo refinery. The literature part also briefly examines different protocols used for the transfer of analyzer data through the automation networks.The experimental part the thesis consists of three main parts: The first part is a case study where the refinery measurement data and the analyzer spectra are utilized to demonstrate how product quality estimates accuracies can be improved through data integration. In the second part, the analyzer data acquisition system is developed, including the provision of a separate OPC UA ADI wrapper server for ABB online analyzers. This wrapper was created in order to obtain the data from the production unit analyzers used in the case study. In the final part, a chemometric calculation platform is designed in order to implement the data processing sequence used to process the refinery data. This platform also utilizes the newly created data acquisition system through the OPC UA protocol.
机译:化工行业例如在质量监控和过程控制应用领域中使用各种不同类型的在线分析仪。大型生产工厂通常使用来自多个制造商的多个分析仪设备,这些设备用于测量不同的目标数量。由于制造商拥有自己的专有协议来访问分析仪信息,因此通常只有目标属性估算值才传输到更高级别的自动化系统。通常,其他分析仪数据(例如光谱)的格式不适合在更高级别的系统上执行进一步的操作。本文概述了利用OPC UA标准和OPC UA分析仪设备伴随规范(ADI)解决分析仪数据采集问题的方法。创建用于分析仪信息的数据采集系统。创建的系统由OPC UA服务器组成,该服务器用作所有分析仪相关信息的单个访问点。此外,分析器数据将收集并存档到SQL数据库中,可通过OPC UA服务器进行访问。数据采集​​系统使最终用户可以方便地使用标准化协议访问工厂分析仪信息。此外,基于OPC UA的数据采集系统可用于将分析仪数据与其他类型的过程测量值集成在一起。本文提出了一个示例应用程序,其中利用这种类型的数据集成来提高分析仪目标数量估计的准确性。相同的系统还具有广泛的其他潜在应用,本文对其中的一些潜在应用进行了简要的研究。本文的文献部分主要集中在化学计量学的不同方面。分析仪光谱的预处理和多元建模。这些技术用于论文的实验部分,以处理从Neste Oil Oy的Porvoo炼油厂获得的数据。文献部分还简要研究了通过自动化网络传输分析仪数据所使用的不同协议。实验部分包括三个主要部分:第一部分是案例研究,利用炼油厂的测量数据和分析仪的光谱来进行分析。演示如何通过数据集成来提高产品质量估算的准确性。在第二部分中,开发了分析仪数据采集系统,包括为ABB在线分析仪提供单独的OPC UA ADI包装服务器。创建该包装程序是为了从案例研究中使用的生产单元分析器中获取数据。在最后一部分中,设计了化学计量计算平台,以实现用于处理炼油厂数据的数据处理顺序。该平台还通过OPC UA协议利用了新创建的数据采集系统。

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    Sintonen Markus;

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  • 年度 2015
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