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Experimental and numerical investigation of an automotive mixed flow turbocharger turbine under pulsating flow conditions

机译:汽轮机混流式涡轮增压器涡轮在脉动流条件下的试验和数值研究

摘要

It is commonly known that the turbocharger turbine is still designed using the quasi-steady assumption despite its highly pulsating unsteady working conditions. The positioning of a turbocharger in close proximity to the exhaust valve in order to extract substantial energy ultimately necessitates a thorough investigation regarding its performance under pulsating flow conditions. This thesis presents experimental and numerical work, as well as the design of new advanced stator concept to improve turbine performance under pulsating flow conditions. A cold flow test facility is setup mainly to isolate the effect of pulsating flow conditions and therefore allowing the performance deviation from the quasi-steady approach to be properly recorded and documented. Since experimental data alone is not sufficient for understanding the detailed flow field within the turbocharger turbine stage, a complete 3-D Computational Fluid Dynamics model is developed using commercial software Ansys CFX. The model is validated against experimental data for all steady and pulsating conditions. During pulsating conditions, the incidence angle close to the rotor inlet changed significantly which directly affected the turbine performance. A study on the turbine performance improvement by aggressive reduction of nozzle vanes are conducted and experimentally tested. Results of steady and pulsating conditions suggested that the new vanes arrangement delivered significantly improved performance under both operating conditions especially at 50% speed (equivalent to 30000 rpm). At 80% speed (48000 rpm), the turbine efficiency is either similar or better (up to 8 efficiency point improvement) than the baseline arrangements.
机译:众所周知,尽管涡轮增压器的涡轮机脉动不稳定,但仍采用准稳态假设进行设计。为了获取大量的能量,涡轮增压器必须紧靠排气门放置,这最终需要对其脉动流动条件下的性能进行全面研究。本文介绍了实验和数值工作,以及新的先进定子概念的设计,以提高脉动流条件下的涡轮性能。设置冷流量测试设备主要是为了隔离脉动流量条件的影响,因此可以正确记录和记录与准稳态方法有关的性能偏差。由于仅凭实验数据不足以了解涡轮增压器涡轮级内的详细流场,因此使用商业软件Ansys CFX开发了完整的3-D计算流体动力学模型。该模型已针对所有稳定和脉动条件下的实验数据进行了验证。在脉动情况下,靠近转子入口的入射角发生了显着变化,这直接影响了涡轮机的性能。通过积极减少喷嘴叶片来改善涡轮机性能的研究已经进行并进行了试验测试。稳定和脉动条件的结果表明,新的叶片布置在两种运行条件下均提供了显着改善的性能,尤其是在50%速度(相当于30000 rpm)下。在80%的速度(48000 rpm)下,涡轮机效率与基准布置相似或更好(效率点最多提高8个点)。

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