首页> 外国专利> AN IMPROVED SLURRY SPRAY PROCESS FOR COATING OF YTTRIA-STABILIZED ZIRCONIA (YSZ) ON STRONTIUM DOPED LANTHANUM MANGANITE (LSM) TUBES FOR SOLID OXIDE FUEL CELL APPLIATIONS

AN IMPROVED SLURRY SPRAY PROCESS FOR COATING OF YTTRIA-STABILIZED ZIRCONIA (YSZ) ON STRONTIUM DOPED LANTHANUM MANGANITE (LSM) TUBES FOR SOLID OXIDE FUEL CELL APPLIATIONS

机译:固态氧化锡燃料电池用掺锶镧锰(LSM)管上涂覆钇稳定氧化锆(YSZ)的改进的稀浆喷涂工艺

摘要

Existing methods for coating YSZ electrolyte on LSM substrates, especially for tubular geometries are either not suitable or costly. Existing slurry spray methods use mixture of solvents which can cause uneven evaporation and cracking of the YSZ film during drying / sintering. These methods also use dispersants, plasticizers, binders and surfactants which can cause cracking of the YSZ film during sintering. Washing of YSZ slurry followed by classification leads to lot of wastage of YSZ powder. Present invention employs slurry spray method for coating YSZ on LSM substrate. YSZ slurry having solid loading of 2-4% (by volume) is prepared in a non aqueous solvent, preferably ethanol. The slurry is prepared without the addition of any dispersant, binder or plasticizer. An LSM substrate is fixed onto a mandrel after the surface preparation using Silicon Carbide (SiC) abrasive papers having the grit sizes of 180, 400, 600 and 1000 and the mandrel is rotated at a speed of 120-2000 rpm with the help of a motor controlled through an inverter drive. During rotation, the LSM substrate is preheated with the help of a commercial Hand Dryer for 3-5 minutes. The YSZ slurry is then sprayed onto the rotating LSM substrate for 3-5 minutes using a commercial Spray Gun with air, argon or nitrogen (N2) as the carrier gas. LSM substrate is heated with the Hand Dryer during coating to maintain the substrate at a temperature of 40-50 °C. The coated LSM substrate is then kept at 40-50 °C for 12-16 hours for complete drying. The dried coating is then sintered at a temperature of 1410-1460 °C for 5-6 hours to obtain a dense YSZ coating having a thickness of around 15-23 µm, as confirmed by Scanning Electron Microscopy (SEM) analysis.
机译:现有的在LSM衬底上涂覆YSZ电解质的方法,特别是对于管状几何体,既不适合也不昂贵。现有的浆液喷涂方法使用溶剂混合物,这会在干燥/烧结过程中导致YSZ膜蒸发不均和破裂。这些方法还使用分散剂,增塑剂,粘合剂和表面活性剂,它们可能在烧结过程中导致YSZ膜破裂。洗涤YSZ浆料,然后进行分级会导致大量YSZ粉末浪费。本发明采用浆料喷涂的方法将YSZ涂覆在LSM基板上。在非水性溶剂,优选乙醇中,制备具有2-4%(体积)固体负载的YSZ浆料。制备浆料时不添加任何分散剂,粘合剂或增塑剂。在表面处理后,使用粒度为180、400、600和1000的碳化硅(SiC)砂纸将LSM基板固定到心轴上,并借助A轴以120-2000 rpm的速度旋转心轴。电机通过变频器驱动进行控制。在旋转过程中,借助商用干手器将LSM基板预热3-5分钟。然后使用市售的喷枪以空气,氩气或氮气(N2)作为载气,将YSZ浆液喷涂到旋转的LSM基板上3-5分钟。在涂布过程中,用干手器将LSM基材加热,以将基材保持在40-50°C的温度下。然后将涂覆的LSM基材在40-50°C下保持12-16小时以完全干燥。然后将干燥的涂层在1410-1460°C的温度下烧结5-6小时,以获得厚度约为15-23 µm的致密YSZ涂层,这是通过扫描电子显微镜(SEM)分析确认的。

著录项

  • 公开/公告号IN2010DE01738A

    专利类型

  • 公开/公告日2013-08-23

    原文格式PDF

  • 申请/专利权人

    申请/专利号IN1738/DEL/2010

  • 发明设计人 ANDI UDAYAKUMAR;BASHEER ABDUL HALEEM;

    申请日2010-07-26

  • 分类号

  • 国家 IN

  • 入库时间 2022-08-21 16:41:31

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