首页> 外国专利> Method for manufacturing an acoustic device including a phononic-crystal structure with cone-shaped inclusions which determine a stop band of the acoustic device

Method for manufacturing an acoustic device including a phononic-crystal structure with cone-shaped inclusions which determine a stop band of the acoustic device

机译:用于制造包括具有锥形夹杂物的声子晶体结构的声学装置的方法,该锥形夹杂物确定声学装置的阻带

摘要

The method comprises defining geometric parameters of cone-shaped closed inclusions such as holes, of a two-dimension phononic crystal structure, including walls in contact with a heterogeneous matrix by a first angle such as an angle of wall, producing a first series of inclusions having the first angle of wall in the matrix constituted by second medium, providing an upper silicon layer (20) having a surface of a silicon oxide layer on a silicon-on-insulator substrate (10), depositing a resin layer on a surface of the substrate, and defining patterns etched in the resin layer. The method comprises defining geometric parameters of cone-shaped closed inclusions such as holes, of a two-dimension phononic crystal structure, including walls in contact with a heterogeneous matrix by a first angle such as an angle of wall, producing a first series of inclusions having the first angle of wall in the matrix constituted by second medium, providing an upper silicon layer (20) having a surface of a silicon oxide layer on a silicon-on-insulator substrate (10), depositing a resin layer on a surface of the substrate, defining patterns etched in the resin layer, creeping the resin layer to orient the etching patterns, performing an etching operation on the upper silicon layer through the patterns oriented in the resin layer so as to define tapered holes having the angle of wall, removing the resin layer including the etching patterns, and producing a Bragg mirror structure supporting a two-dimensional phononic crystal structure. The inclusions are formed in a first medium that is distributed in the matrix constituted by the second medium for blocking a propagation of acoustic waves in a frequency band such as a stopband. The parameters comprise first geometric angle wall. The defining step comprises: determining a function related to changes in a frequency position of a frequency band such as a stopband with the angle of wall and/or determining a function related to changes in width of the band with the angle of wall; and determining the first angle for the frequency position and/or the width of the band from the determined function. The step of determining the function is carried out by a three-dimensional simulation operation that is performed by finished elements and/or by experience measurements. The step of producing the first series of inclusions comprises depositing a material layer made of aluminum nitride on the substrate, producing a resin mask on the material layer, performing reactive ion etching operation in the material layer to define tapered holes having the angle of wall, and removing the resin mask. An upper silicon layer having a surface of a silicon oxide layer is provided on the substrate. The inclusions have circular, square, hexagonal or triangular geometries, are disposed according to periodic arrangements obtained by receiving a hexagonal elementary mesh or a square or triangular honeycomb, broaden a maximum stopband, are formed by superposed and/or juxtaposed materials, and are filled with the material. The matrix includes a stack of layers.
机译:该方法包括定义二维声子晶体结构的诸如孔的圆锥形闭合夹杂物的几何参数,包括以第一角度例如壁的角度与异质基质接触的壁,产生第一系列夹杂物在由第二介质构成的矩阵中具有第一壁角的金属层,在绝缘体上硅衬底(10)上提供具有氧化硅层表面的上硅层(20),在硅层表面上沉积树脂层基板,并限定在树脂层中蚀刻的图案。该方法包括定义二维声子晶体结构的诸如孔的圆锥形闭合夹杂物的几何参数,包括以第一角度例如壁的角度与异质基质接触的壁,产生第一系列夹杂物在由第二介质构成的矩阵中具有第一壁角的金属层,在绝缘体上硅衬底(10)上提供具有氧化硅层表面的上硅层(20),在硅层表面上沉积树脂层在基板上,限定在树脂层中蚀刻的图案,使树脂层蠕变以使蚀刻图案取向,通过在树脂层中取向的图案对上硅层进行蚀刻操作,以限定具有壁角的锥形孔,去除包括蚀刻图案的树脂层,并产生支撑二维声子晶体结构的布拉格镜结构。夹杂物形成在第一介质中,该第一介质分布在由第二介质构成的矩阵中,用于阻挡声波在诸如阻带的频带中的传播。参数包括第一几何角度壁。定义步骤包括:确定与频带的频率位置的变化有关的函数,例如阻带,具有壁的角度;和/或确定与频带的宽度变化的函数,具有壁的角度;根据所确定的函数确定频率位置和/或频带宽度的第一角度。确定功能的步骤是通过三维模拟操作执行的,该操作由完成的元素和/或经验测量执行。产生第一系列夹杂物的步骤包括:在基板上沉积由氮化铝制成的材料层;在该材料层上产生树脂掩模;在该材料层中进行反应性离子蚀刻操作,以限定具有壁角的锥形孔;并去除树脂掩膜。具有氧化硅层表面的上硅层设置在基板上。夹杂物具有圆形,正方形,六边形或三角形的几何形状,根据通过接收六边形基本网格或正方形或三角形蜂窝状结构而获得的周期性排列进行布置,加宽最大阻带,由重叠和/或并列的材料形成并填充与材料。矩阵包括一叠层。

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