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Method and structure to prevent distortion and expansion of organic spacer layer for thin film transfer-join technology

机译:防止薄膜转移接合技术中有机间隔层变形和膨胀的方法和结构

摘要

An electronic component structure assembly comprising a thin film structure bonded to a multilayer ceramic substrate (MLC) using solder connections and wherein a non-conductive, compliant spacer preferably with a layer of thermoplastic adhesive on each surface thereof is interposed between the underlying MLC carrier and overlying thin film structure. The spacer includes a pattern of through-holes which corresponds to opposing contact pads of the thin film structure and MLC. The contact pads of at least one of the thin film structure or MLC have posts (e.g., metallic) thereon and the posts extend partly into the spacer through-holes whereby the height of the posts are greater than the thickness of the adhesive. The posts of the MLC have solder bumps thereon. After reflow under pressure the thin film structure is electrically and mechanically connected to the MLC and the join method has been found to provide a reliable and cost-effective process. The joined components also have enhanced operating life.
机译:一种电子部件结构组件,包括使用焊料连接粘合到多层陶瓷基板(MLC)的薄膜结构,其中,在其下表面的MLC载体和绝缘层之间插入了不导电的,优选在其每个表面上都带有热塑性粘合剂层的垫片覆盖的薄膜结构。间隔物包括对应于薄膜结构和MLC的相对接触垫的通孔图案。薄膜结构或MLC中的至少一个的接触垫在其上具有柱(例如,金属的),并且柱部分地延伸到间隔物通孔中,由此柱的高度大于粘合剂的厚度。 MLC的柱子上有焊料凸点。在压力下回流之后,将薄膜结构电连接和机械连接至MLC,并且发现连接方法可提供可靠且具有成本效益的工艺。连接的组件还可以延长使用寿命。

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