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Process for producing large amounts of viruses in a cell culture in aggregate microcarriers use of vitreous microcarriers and cell culture in aggregate microcarriers
Process for producing large amounts of viruses in a cell culture in aggregate microcarriers use of vitreous microcarriers and cell culture in aggregate microcarriers
A microcarrier based process to produce viral vaccines, of which one example is hepatitis A virus (HAV), is composed of an aggregated microcarrier system of glass coated polystyrene microcarriers and MRC-5 cells which creates a stable environment for the propagation of the virus over even extended infection periods. The microcarrier aggregates formed according to this process eliminate the sloughing of cells from the beads during long cultivations seen in other systems, allowing high virus productivity in microcarrier culture. The methodology is applicable where virus production can be enhanced by creating a stable culture during an extended infection period. Scalable stirred bioreactors are used instead of multiple parallel stationary surface bioreactors. This aggregated microcarrier process eliminates the capacity limitations of stationary surface bioreactors, it protects the cells upon which virus is cultured from shear, it provides enhanced cell to cell interactions, it provides a stable environment for virus growth, it provides void space for the convective transport of nutrients through the aggregate, and it provides a straight forward method for harvesting the viral lysate for downstream processing.
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