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Ceramic composites reinforced with modified silicon carbide whiskers and method for modifying the whiskers

机译:改性碳化硅晶须增强的陶瓷复合材料及其晶须改性方法

摘要

Silicon carbide whisker-reinforced ceramic composites are fabricated in a highly reproducible manner by beneficating the surfaces of the silicon carbide whiskers prior to their usage in the ceramic composites. The silicon carbide whiskers which contain considerable concentrations of surface oxides and other impurities which interact with the ceramic composite material to form a chemical bond are significantly reduced so that only a relatively weak chemical bond is formed between the whisker and the ceramic material. Thus, when the whiskers interact with a crack propagating into the composite the crack is diverted or deflected along the whisker-matrix interface due to the weak chemical bonding so as to deter the crack propagation through the composite. The depletion of the oxygen-containing compounds and other impurities on the whisker surfaces and near surface region is effected by heat treating the whiskers in a suitable oxygen sparaging atmosphere at elevated temperatures. Additionally, a sedimentation technique may be utilized to remove whiskers which suffer structural and physical anomalies which render them undesirable for use in the composite. Also, a layer of carbon may be provided on the surface of the whiskers to further inhibit chemical bonding of the whiskers to the ceramic composite material.
机译:通过在碳化硅晶须用于陶瓷复合材料之前对其表面进行选矿,以高度可重复的方式制造碳化硅晶须增强的陶瓷复合材料。含有大量浓度的表面氧化物和与陶瓷复合材料相互作用形成化学键的其他杂质的碳化硅晶须被显着减少,从而在晶须和陶瓷材料之间仅形成相对较弱的化学键。因此,当晶须与传播到复合物中的裂纹相互作用时,由于弱的化学键合,裂纹沿着晶须-矩阵界面转向或偏转,从而阻止了裂纹在复合物中传播。晶须表面和近表面区域上含氧化合物和其他杂质的消耗是通过在合适的氧气散发性气氛中在高温下对晶须进行热处理来实现的。另外,可以利用沉降技术去除晶须,该晶须遭受结构和物理异常,这使得它们不适用于复合材料。同样,可在晶须的表面上提供一层碳,以进一步抑制晶须与陶瓷复合材料的化学键合。

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