a density of 0.75 to 0.85 g/cm 3 and a thickness of 2.5 to 7.0 mm by pressurizing the mixture prepared by administering and stirring an adhesive mixed with methylen diphenyl diisocyanate (30) ), the adhesive 20 is applied between the fiberboard manufacturing step (S20) and the plurality of veneers 41, and the plywood ( 40) in the plywood manufacturing step (S30) and the finishing material 10 and the high-density fiberboard 30 and plywood 40 having water resistance are adhered and cold-pressed with an adhesive 20 to produce the flooring material 50 Including the step (S40) and the processing step (S50) of cutting and removing the flooring material 50 according to the standard, In the cold-pressing step (S40), the adhesive 20 is applied to one side of the high-density fiberboard 30 having water resistance in an application amount of 140±10 g/m 2 , and the plywood 40 is seated in the direction so that the high-density fiberboard 30 is on the upper surface. and apply the adhesive 20 to the other side of the high-density fiberboard 30 with water resistance at an application amount of 120±10 g/m 2 , and after placing the finishing material, press with a cold press at a pressure of 10±1 kgf/cm 2 for 40 A method for producing a flooring material combined with plywood and high-density fiberboard, which includes manufacturing a smooth flooring material by applying pressure for ±10 minutes, curing for 24 ±4 hours, loading it on a double-sided sealed pallet, and seasoning for 72 hours; A method of manufacturing a flooring material in which plywood and high-density fiberboard are combined, including a painting step (S60) of applying UV paint to the surface of the plywood 40 of the processed flooring material 50; The finishing material 10 is a method of manufacturing a flooring material in which plywood and high-density fiberboard are combined, including either a thermosetting high pressure melamine (HPM) or natural veneer; The thermosetting high pressure resin decorative plate (HPM, high pressure melamine) is a flooring manufacturing method in which plywood and high-density fiberboard are combined, including a base layer 11, a patterned paper 12, and a protective paper 13; The base layer 11 is formed of a paper or fibrous base impregnated with a thermosetting resin, and the surface paper and the printing paper, which are melamine overlay paper, and the printed paper, which are patterned paper, are respectively impregnated with melamine resin and then dried. , the impregnation step of each kraft paper, which is a core paper and a stress paper, in a phenolic resin and then drying the adhesive paper, the core paper, and the stress paper, and each of the impregnated and dried surface paper, printing paper, adhesive paper, core paper, stress A molding step of sequentially stacking paper and molding at a pressure of 100 kgf/cm 2 at 150° C., and a mirror surface on the surface paper in a state in which the surface paper, printing paper, adhesive paper, core paper, and stress paper are integrally molded as described above. After seating the plate, the substrate layer is subjected to a pressing step of pressurizing at a pressure of 80 to 120 kgf/cm 2 at 120 to 160° C., and a molding completion step of maintaining the pressurized state at 150 to 180° C. for 30 to 50 minutes to complete the molding. A method for manufacturing a flooring material in which plywood and high-density fiberboard are combined, including completing (11); Crushing by-products containing any one of logs, bushes, sawn bark, or processed chips to a certain size, and adding 80 to 99% by weight of melamine-urea-formaldehyde resin and 1 to 20% by weight of EMDI (Emulsifiable methylen diphenyl diisocyanate) A method for manufacturing a flooring material in which plywood and high-density fiberboard are combined, comprising manufacturing a high-density fiberboard 30 having water resistance; The adhesive 20 is a flooring manufacturing method in which plywood and high-density fiberboard are combined, including using an adhesive containing an aqueous EVA (ethylene-vinyl acetate) resin; The UV paint is, 44 to 54 wt% of trimethylolpropane EO modified triacrylate, 17 to 27 wt% of 2-propenoic acid 1,6-hexanediyl, 2-hydroxy-2-methyl-1-phenyl- A method for manufacturing a flooring material in which plywood and high-density fiberboard are combined, comprising 4 to 14 wt% of 1-propanone, 1 to 10 wt% of benzophenone, and 0.1 to 4 wt% of an aromatic hard naphtha solvent; As a structural feature of "a flooring in which plywood and high-density fiberboard are combined, characterized in that manufactured by the above manufacturing method," The present invention configured as described above is vulnerable to moisture, which is a disadvantage of existing reinforced flooring, by adhesively bonding high-density fiberboard with water resistance to plywood and finishing it with a thermosetting high-pressure resin veneer or natural veneer, which is a finishing material. It minimizes product deformation due to material adhesion, and fundamentally improves product quality stability by collectively improving factors such as dents, scratches, abrasion, surface cracks, shrinkage and expansion due to moisture, and dimensional changes, which are the disadvantages of existing steel flooring. has the effect of having In addition, by overcoming the vulnerability of alkali resistance, it does not discolor when used for a long time due to sweat or human oil, and it solves the roughness of the wood surface and exhibits a strong abrasion resistance effect."/>
Flooring material combined with plywood and high-density fiberboard and manufacturing method thereof
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Flooring material combined with plywood and high-density fiberboard and manufacturing method thereof
Flooring material combined with plywood and high-density fiberboard and manufacturing method thereof
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机译：地板材料结合胶合板和高密度纤维板及其制造方法
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摘要
The present invention adhesively bonds high-density fiberboard with water resistance to plywood and finishes it with thermosetting high-pressure resin veneer or natural veneer, which is a finishing material. The disadvantages of flooring, such as dents, scratches, abrasion, surface cracks, shrinkage and expansion due to moisture, and dimensional changes, are fundamentally improved, and the disadvantages of combining the plywood with high-density fiberboard with water resistance and finishing materials are adhesion. Flooring materials combined with plywood and high-density fiberboards, which provide quality stability by fundamentally improving product defect factors such as layer separation of cotton, product deformation due to adhesion of dissimilar materials, shrinkage and expansion, dimensional changes, surface dents, and scratches It relates to a manufacturing method, The specific solution of the present invention is, "The finishing material preparation step (S10) of preparing the finishing material 10 and the by-products including any one of raw wood, miscellaneous wood, sawn bark or processed chips are crushed to a certain size, and melamine-urea-formaldehyde resin and EMDI (Emulsifiable) High Density Fiberboard (HDF) with water resistance molded to a density of 0.75 to 0.85 g/cm 3 and a thickness of 2.5 to 7.0 mm by pressurizing the mixture prepared by administering and stirring an adhesive mixed with methylen diphenyl diisocyanate (30) ), the adhesive 20 is applied between the fiberboard manufacturing step (S20) and the plurality of veneers 41, and the plywood ( 40) in the plywood manufacturing step (S30) and the finishing material 10 and the high-density fiberboard 30 and plywood 40 having water resistance are adhered and cold-pressed with an adhesive 20 to produce the flooring material 50 Including the step (S40) and the processing step (S50) of cutting and removing the flooring material 50 according to the standard, In the cold-pressing step (S40), the adhesive 20 is applied to one side of the high-density fiberboard 30 having water resistance in an application amount of 140±10 g/m 2 , and the plywood 40 is seated in the direction so that the high-density fiberboard 30 is on the upper surface. and apply the adhesive 20 to the other side of the high-density fiberboard 30 with water resistance at an application amount of 120±10 g/m 2 , and after placing the finishing material, press with a cold press at a pressure of 10±1 kgf/cm 2 for 40 A method for producing a flooring material combined with plywood and high-density fiberboard, which includes manufacturing a smooth flooring material by applying pressure for ±10 minutes, curing for 24 ±4 hours, loading it on a double-sided sealed pallet, and seasoning for 72 hours; A method of manufacturing a flooring material in which plywood and high-density fiberboard are combined, including a painting step (S60) of applying UV paint to the surface of the plywood 40 of the processed flooring material 50; The finishing material 10 is a method of manufacturing a flooring material in which plywood and high-density fiberboard are combined, including either a thermosetting high pressure melamine (HPM) or natural veneer; The thermosetting high pressure resin decorative plate (HPM, high pressure melamine) is a flooring manufacturing method in which plywood and high-density fiberboard are combined, including a base layer 11, a patterned paper 12, and a protective paper 13; The base layer 11 is formed of a paper or fibrous base impregnated with a thermosetting resin, and the surface paper and the printing paper, which are melamine overlay paper, and the printed paper, which are patterned paper, are respectively impregnated with melamine resin and then dried. , the impregnation step of each kraft paper, which is a core paper and a stress paper, in a phenolic resin and then drying the adhesive paper, the core paper, and the stress paper, and each of the impregnated and dried surface paper, printing paper, adhesive paper, core paper, stress A molding step of sequentially stacking paper and molding at a pressure of 100 kgf/cm 2 at 150° C., and a mirror surface on the surface paper in a state in which the surface paper, printing paper, adhesive paper, core paper, and stress paper are integrally molded as described above. After seating the plate, the substrate layer is subjected to a pressing step of pressurizing at a pressure of 80 to 120 kgf/cm 2 at 120 to 160° C., and a molding completion step of maintaining the pressurized state at 150 to 180° C. for 30 to 50 minutes to complete the molding. A method for manufacturing a flooring material in which plywood and high-density fiberboard are combined, including completing (11); Crushing by-products containing any one of logs, bushes, sawn bark, or processed chips to a certain size, and adding 80 to 99% by weight of melamine-urea-formaldehyde resin and 1 to 20% by weight of EMDI (Emulsifiable methylen diphenyl diisocyanate) A method for manufacturing a flooring material in which plywood and high-density fiberboard are combined, comprising manufacturing a high-density fiberboard 30 having water resistance; The adhesive 20 is a flooring manufacturing method in which plywood and high-density fiberboard are combined, including using an adhesive containing an aqueous EVA (ethylene-vinyl acetate) resin; The UV paint is, 44 to 54 wt% of trimethylolpropane EO modified triacrylate, 17 to 27 wt% of 2-propenoic acid 1,6-hexanediyl, 2-hydroxy-2-methyl-1-phenyl- A method for manufacturing a flooring material in which plywood and high-density fiberboard are combined, comprising 4 to 14 wt% of 1-propanone, 1 to 10 wt% of benzophenone, and 0.1 to 4 wt% of an aromatic hard naphtha solvent; As a structural feature of "a flooring in which plywood and high-density fiberboard are combined, characterized in that manufactured by the above manufacturing method," The present invention configured as described above is vulnerable to moisture, which is a disadvantage of existing reinforced flooring, by adhesively bonding high-density fiberboard with water resistance to plywood and finishing it with a thermosetting high-pressure resin veneer or natural veneer, which is a finishing material. It minimizes product deformation due to material adhesion, and fundamentally improves product quality stability by collectively improving factors such as dents, scratches, abrasion, surface cracks, shrinkage and expansion due to moisture, and dimensional changes, which are the disadvantages of existing steel flooring. has the effect of having In addition, by overcoming the vulnerability of alkali resistance, it does not discolor when used for a long time due to sweat or human oil, and it solves the roughness of the wood surface and exhibits a strong abrasion resistance effect.
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机译：本发明粘合粘合高密度纤维板，具有含水板的耐水性，并用热固性高压树脂贴面或天然贴面完成，这是一种精加工材料。地板的缺点，如凹痕，划痕，磨损，表面裂缝，收缩和由于水分的膨胀和尺寸变化，并且尺寸变化都是从根本上改进的，以及将胶合板与具有耐水性和整理材料的高密度纤维板组合的缺点粘附。地板材料与胶合板和高密度纤维板相结合，通过从根本上提高棉花分离等产品缺陷因素，产品变形引起的产品变形，尺寸变化，表面凹痕，表面凹痕和划痕，提供了质量稳定性涉及一种制造方法，本发明的具体解决方案是“制备精加工材料10的精加工材料制备步骤（S10）和包括原木，杂种木材，锯皮树皮或加工芯片中的任何一种的副产物被压碎于一定的尺寸和三聚氰胺 - 尿素 - 甲醛树脂和EMDI（可乳化）的高密度纤维板（HDF），其耐水性成型为密度为0.75至0.85g / cm 3和厚度通过对通过施用和搅拌与甲基二苯基二异氰酸酯（30）的粘合剂施用制备的混合物来加压2.5至7.0mm，粘合剂20在F之间施加粘合板制造步骤（S20）和多个胶合板41，以及胶合板制造步骤（S30）和精加工材料10以及具有耐水性的高密度纤维板30以及具有耐水性的胶合板40的胶合板（40）。用粘合剂20压制以制造包括步骤（S40）和切割的处理步骤（S50）的地板材料50，在冷压步骤（S40）中，粘合剂20是施加到高密度纤维板30的一侧的施加量为140±10g / m 2 的含水量的一侧，胶合板40沿方向上坐在方向上，使得高密度纤维板30位于上表面上。并在高密度纤维板30的另一侧使用耐水性，以120±10g / m 2 的水性施加粘合剂20，并在放置精加工材料后，用冷以10±1 kgf / cm 2 的压力压制40个，用于制造与胶合板和高密度纤维板的地板材料的方法，包括通过施加±10的压力来制造平滑地板材料分钟，固化24±4小时，将其装入双面密封托盘上，并调味72小时;一种制造地板材料的方法，其中胶合板和高密度纤维板组合，包括将UV涂料涂覆到加工地板材料50的胶合板40的表面的涂漆步骤（S60）;精加工材料10是制造地板材料的制造方法，其中胶合板和高密度纤维板组合，包括热固性高压三聚氰胺（HPM）或天然贴面;热固性高压树脂装饰板（HPM，高压三聚胺）是地板制造方法，其中胶合板和高密度纤维板组合，包括基层11，图案化纸12和保护纸13;基层11由浸渍有热固性树脂的纸或纤维碱形成，以及作为三聚氰胺覆盖纸的表面纸和印刷纸，以及作为图案化纸的印刷纸分别用三聚氰胺树脂浸渍然后干燥。 ，每个牛皮纸的浸渍步骤，其是核心纸和应力纸，在酚醛树脂中，然后干燥粘合剂，芯纸和应力纸，以及每个浸渍和干燥的表面纸，印刷纸张，粘附纸，芯纸，应力在150℃下在100kgf / cm 2 的压力下依次堆叠纸张和模塑的模塑步骤，以及在表面纸上的镜面如上所述，表面纸张，印刷纸，粘合剂纸，芯纸和应力纸的状态是整体模塑的状态。在安装板后，将基板层进行在120至160℃的压力下在80至120kgf / cm 2的压力下加压步骤，以及维持该的模制完成步骤150至180℃下加压状态为30至50分钟以完成模塑。一种制造地板材料的方法，其中组合了胶合板和高密度纤维板，包括完成（11）;粉碎副产品，包含任何一个原木，灌木丛，锯皮或加工芯片到一定尺寸 ，并加入80％至99％（重量）的蜜胺 - 脲 - 甲醛树脂和1〜20重量％EMDI（可乳化的亚甲基二苯基二异氰酸酯），一种用于制造在胶合板和高密度纤维板组合的地板材料的方法，包括的一种制造具有高密度纤维板30的耐水性;粘合剂20是一个地板的制造方法，其中，胶合板和高密度纤维板组合时，使用含有水性EVA（乙烯 - 乙酸乙烯酯）树脂的粘接剂，包括;的UV漆是，三羟甲基丙烷EO改性三丙烯酸酯44〜54重量％，17至2-丙烯酸1,6-己，2-羟基-2-甲基-1-苯基 - 甲方法的27％（重量）的用于制造地板材料，其中夹板和高密度纤维板被组合，包括-1-丙酮的4至14％（重量），二苯甲酮的1〜10重量％，和芳族石脑油硬溶剂的0.1〜4％（重量）;由于结构特征“地板，其中夹板和高密度纤维板被组合，其特征在于由所制造的上述制造方法，”被配置为上述的本发明容易受到湿气，这是现有强化地板的缺点通过用胶合板耐水性粘性结合高密度纤维板和用热固性高压树脂单板或单板自然，这是一个精加工材料完成它。它产品变形最小化由于材料粘附，并且通过共同地改善因素，如凹痕，划痕，磨损，表面裂纹，收缩和膨胀，由于水分，尺寸变化，这是现有的钢地板的缺点从根本上提高产品质量的稳定性。具有另外，通过克服耐碱性的脆弱性的影响，它不使用不变色时很长一段时间，由于出汗或人油，并且它解决了木材表面的粗糙度和显示出很强的抗磨损性的效果。
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