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Design and prototyping of 3-phase BLDC motor

机译:三相无刷直流电动机的设计与原型设计

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摘要

The development of electric vehicle is now growing rapidly. Demands to deliver a reliable and easy to drive in motor control causes Brushless Direct Current (BLDC) motor becomes a potential candidate. A BLDC motor drive is a potential option for an electric vehicle since it has a high reliability, simple design, and ability to work at high rotation per minute (RPM). This paper discussed the Permanent Magnet BLDC Motor design method. The structure of an interior rotor permanent magnet type is selected to be used in the design of Permanent Magnet BLDC motor so that it can be applied in a drive that requires a large torque and capable of acceleration and deceleration with good response. Selection of 12 slots and 8 poles configuration aims for improving the motor performance. The motor is designed and simulated using a software-based Motor Solve FEA (Finite Element Analysis). Based on this design and simulation results, a prototype of BLDC motor is built. Parameters testing as stator resistance, inductances (the d-axis and q-axis inductance), and the back emf constant (Ke) were used to evaluate the result of the design and prototype motor. Measuring the prototype motor's parameters was carried out by several different methods depending on the parameters tested. Stator resistance testing is performed with the measurement of current in the coil which is then obtained by calculating the magnitude of stator resistance as 0.14710296 Ω. Measurements of d-axis stator inductance, q-axis stator inductance, and back emf constant of prototype permanent magnet BLDC motor is obtained as results of 0.35304710 mH, 0.38246769 mH and 0.09690626 Vs/rad respectively. The test results between design and prototype testing were quite good. The difference between the test results and the design of the prototype test results was caused by incompatibility of material composition although using the same type of material. The evaluation shows the electromagnetic parameters is influenced by its constituent materials.
机译:电动汽车的发展现在正在迅速增长。要求提供可靠且易于驱动的电动机控制,导致无刷直流(BLDC)电动机成为潜在的选择。 BLDC电机驱动器是电动汽车的潜在选择,因为它具有高度的可靠性,简单的设计以及能够以每分钟高转速(RPM)运转的能力。本文讨论了永磁无刷直流电动机的设计方法。选择内部转子永磁体的结构以用于永磁BLDC电机的设计中,以便可以将其应用于需要大转矩且能够以良好响应进行加速和减速的驱动器中。选择12槽和8极配置可改善电机性能。使用基于软件的Motor Solve FEA(有限元分析)对电机进行设计和仿真。基于此设计和仿真结果,构建了BLDC电机的原型。使用参数测试(例如定子电阻,电感(d轴和q轴电感)和反电动势常数(Ke))来评估设计和原型电机的结果。根据所测试的参数,通过几种不同的方法来测量原型电机的参数。定子电阻测试通过测量线圈中的电流来执行,然后通过将定子电阻的大小计算为0.14710296Ω来获得该值。原型永磁BLDC电机的d轴定子电感,q轴定子电感和反电动势常数的测量值分别为0.35304710 mH,0.38246769 mH和0.09690626 Vs / rad。设计和原型测试之间的测试结果相当不错。尽管使用相同类型的材料,但是由于材料成分不兼容,导致测试结果与原型测试结果的设计之间存在差异。评估表明,电磁参数受其组成材料的影响。

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