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Crashworthiness enhancement of a composite intensive, multimaterial fully-electric urban car

机译:强化复合材料,多材料全电动城市汽车的耐撞性

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The purpose of this study is to present the activities carried out with the aim to obtain the best-in-class rating (following Euro NCAP protocols) of a subcompact urban electric car, BEHICLE, featuring a composite intensive, multimaterial body-in-white that allows for a total car weight below 600 kg. Lightweighting is ensured via reinforced composite panels, aluminium greenhouse, and energy absorbing thermoplastic composites distributed along the entire bodywork, mechanically joined to form a solid structure. In order to ensure adult occupant protection, apart from a carefully designed passenger compartment, two complementary strategies have been followed: on the one hand, the design of an efficient frontal and lateral crumple zone, taking advantage of the energy absorbing capability of thermoplastic composites; on the other hand, a full set of passive restraint systems has been dimensioned and implemented, consisting of a driver airbag, side and curtain airbags, and a four-point belt system for the front centred occupant. The entire iterative development process has been conducted using CAE tools in an effort to minimize costs, allowing for both full vehicle and sled system virtual testing and analysis.
机译:这项研究的目的是介绍开展的活动,旨在获得超紧凑型城市电动汽车BEHICLE的同类最佳(遵循欧洲NCAP协议),其特点是复合密集型,多材料白车身可使汽车总重量低于600千克。通过增强的复合材料面板,铝制温室和吸收能量的热塑性复合材料(沿着整个车身分布并机械连接以形成坚固的结构),确保轻量化。为了确保成人乘员的安全,除了精心设计的乘客舱外,还采取了两种补充策略:一方面,利用热塑性复合材料的能量吸收能力,设计出有效的前部和侧部压溃区;另一方面,已经设计并实施了一套完整的被动约束系统,包括驾驶员安全气囊,侧面和帘式安全气囊,以及用于前排居中乘员的四点式安全带系统。整个迭代开发过程已使用CAE工具进行,以最大程度地降低成本,从而可以对整车和雪橇系统进行虚拟测试和分析。

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