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PERFORMANCE AND FAILURE ANALYSIS OF INJECTION MOLDED CARBON REINFORCED NYLON GEARS

机译:注塑碳纤维增强尼龙齿轮的性能和失效分析

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摘要

Reinforced polymers offer superior strength and modulus required in many load-bearing applications. Reinforced thermoplastic polymer gears are used in motion as well as power transmission applications. The performance of reinforced polymer gears needs to be thoroughly understood for widening their application. This paper describes results of the ongoing research on polymer composite gear performance. Unreinforced and 20 % short carbon fiber reinforced Nylon granules were used for the development of gears using injection-molding process. Gear tests were conducted in a power absorption type gear test rig. Gears were tested at a constant rotational speed of 1000 rpm and at various torque levels up to 3 Nm. Test results showed the superior fatigue strength of carbon reinforced Nylon gears compared with the unreinforced Nylon gears. Improved thermal resistance, high strength and modulus contributed to the superior fatigue performance of carbon reinforced Nylon gear. Failed and worn out surfaces were observed using optical and scanning electron microscope. Three major gear failure modes were observed; excessive wear, severe deformation and tooth fracture. Fiber orientation, presence of fiber particles between contact surfaces and poor surface finish affects the wear resistance of carbon-reinforced gear.
机译:增强聚合物可提供许多承重应用所需的出色强度和模量。增强热塑性聚合物齿轮可用于运动以及动力传动应用。为了扩大其应用范围,必须全面了解增强型聚合物齿轮的性能。本文介绍了正在进行的聚合物复合齿轮性能研究的结果。使用未增强的和20%短碳纤维增强的尼龙颗粒通过注塑工艺开发齿轮。齿轮测试是在动力吸收式齿轮测试台上进行的。齿轮在1000 rpm的恒定转速和高达3 Nm的各种扭矩下进行了测试。测试结果表明,与未增强的尼龙齿轮相比,碳增强尼龙齿轮具有更高的疲劳强度。改进的耐热性,高强度和模量有助于碳增强尼龙齿轮的出色疲劳性能。使用光学和扫描电子显微镜观察失败和磨损的表面。观察到三种主要的齿轮故障模式:过度磨损,严重变形和牙齿断裂。纤维取向,接触表面之间存在纤维颗粒以及不良的表面光洁度会影响碳增强齿轮的耐磨性。

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