首页> 外文会议>Asia's Largest Power Generation Conference and Exhibition Vol.2, Sep 22-24, 1999, Singapore >DESIGN FEATURES AND PERFORMANCE OF 2 x 95 TPH AFBC BOILERS FOR AWARPUR CEMENT PLANT, INDIA
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DESIGN FEATURES AND PERFORMANCE OF 2 x 95 TPH AFBC BOILERS FOR AWARPUR CEMENT PLANT, INDIA

机译:印度阿瓦普水泥厂2 x 95 TPH AFBC锅炉的设计特点和性能

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Larsen & Toubro (L&T) is one of the largest project oriented company in India with its well-known diversification in most of the fields. L&T is having an existing Cement Plant at Awarpur, Maharashtra, India. L&T ordered for their IPP 2 x 23 MW TG sets, 2 x 95 TPH 66 BAR x 495℃ AFBC boilers. Fuel used is Coal-cum-Washery Middlings. M/s Thermax Babcock & Wilcox Limited (TBW), Pune (India) a Joint Venture Company of Babcock & Wilcox, USA was awarded a contract for 2 Nos. Of boilers with Atmospheric Fluidised Bed Combustion (AFBC) Technology. These 2 boilers are few of the largest boilers in AFBC technology in India. These boilers have been designed, manufactured, erected and commissioned by M/s. Thermax Babcock & Wilcox Limited. This experience has been a first-of-its-kind for TBW. These boilers are Bi-Drum design, top supported units with multi-fuel nature. This paper discusses design features of the boilers, arrangement of pressure parts, under-bed fuel feeding arrangement, arrangement of combustion chambers, convective heat transfer surfaces, draft plant emission control equipment's, ash coolers. The start-up procedure is by means of oil start up with 30% load carrying capacity. Complete Design review has been also made at Babcock & Wilcox, USA. Boiler has been commissioned and there were some teething problems during commissioning. This paper also discusses operational problems, start up problems and performance related issues and erosion of evaporator coils. TBW has successfully sorted out these problems. This paper also discusses solutions undertaken. There was a stiff competition when the contract was finalised. Clients have imposed severe penalties in contract on performance issues, delivery issues, Power consumption issue and also added aggregated penalty. TBW could successfully overcome all these penalties. This paper also touches these guarantees and gives fair idea of success story. Result of the success story is -Client L&T has also placed one more order of 110 TPH AFBC Boiler for their another Steel Project in India.
机译:Larsen&Toubro(L&T)是印度最大的以项目为导向的公司之一,其在大多数领域的知名度多元化。 L&T在印度马哈拉施特拉邦的Awarpur拥有一个现有的水泥厂。 L&T订购了其IPP 2 x 23 MW TG机组,2 x 95 TPH 66 BAR x 495℃AFBC锅炉。所使用的燃料是煤炭兼洗衣粉。美国Babcock&Wilcox的合资公司M / s Thermax Babcock&Wilcox Limited(TBW),美国浦那(印度)获得了2台采用大气流化床燃烧(AFBC)技术的锅炉的合同。这2台锅炉是印度AFBC技术中最大的几台锅炉。这些锅炉由M / s设计,制造,安装和调试。 Thermax Babcock&Wilcox Limited。这种经验是TBW的首创。这些锅炉采用双鼓式设计,具有多燃料特性,是最受支持的机组。本文讨论了锅炉的设计特点,压力部件的布置,床下燃料供给的布置,燃烧室的布置,对流传热表面,设备排放控制设备的通风装置,灰冷却器。启动程序是通过以30%的负载能力启动油来进行的。美国Babcock&Wilcox也进行了完整的设计审查。锅炉已调试完毕,调试过程中出现了一些问题。本文还讨论了操作问题,启动问题以及与性能相关的问题以及蒸发器盘管的腐蚀。 TBW已成功解决了这些问题。本文还讨论了所采取的解决方案。合同定稿时竞争激烈。客户在性能问题,交付问题,功耗问题上对合同处以严厉的罚款,并加重了罚款。 TBW可以成功克服所有这些处罚。本文还触及了这些保证,并给出了成功案例的合理思路。成功故事的结果是-客户L&T还为其印度的另一个钢铁项目订购了另一台110 TPH AFBC锅炉。

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