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'Non-Contact Virtual Instrument Measurement System for analyzing the Liquid Droplet Shrinkage parameters'

机译:“非接触式虚拟仪器测量系统,用于分析液滴收缩参数”

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摘要

Recent trend in assembly techniques in automotive industry has shown that adhesive bonding is gaining new applications. The main problem faced with the usage of adhesives is the need to understand the effects of adhesive bonding on the dimensional tolerances. Adhesive shrinkage depends on various parameters like base metal's surface roughness, reflectivity, curing intensity etc., to name a few. In order to allocate the shrinkage allowance, we need to establish the parameters affecting the shrinkage. For this, we need to design a set of experiments and design a measurement system for calculating the adhesive shrinkage. This paper discusses the development of typical real time measurement system used for volumetric shrinkage measurement. The system is integrated with specialized laser, rotary mechanism, imaging system, data acquisition and virtual instrument. The paper details a systematic methodology that can be easily duplicated, the initial design stages planned and executed, and the repeatability and reproducibility test results done on the initial system. The test data is stored in spreadsheet format along with other parameters under consideration like the base plate's surface roughness, reflectivity, and curing intensity. Based on the initial study, the root cause analysis will be done and further tests will be conducted on the new system utilizing the taguchi method. The tests would help us find the parameters controlling the shrinkage and also their interdependence factors.
机译:汽车工业装配技术的最新趋势表明,胶粘剂正在获得新的应用。使用粘合剂面临的主要问题是需要了解粘合剂粘结对尺寸公差的影响。粘合剂的收缩取决于各种参数,例如贱金属的表面粗糙度,反射率,固化强度等。为了分配收缩率,我们需要建立影响收缩率的参数。为此,我们需要设计一组实验并设计一个用于计算粘合剂收缩率的测量系统。本文讨论了用于体积收缩率测量的典型实时测量系统的开发。该系统与专用激光器,旋转机构,成像系统,数据采集和虚拟仪器集成在一起。本文详细介绍了一种可以轻松复制的系统方法,计划和执行的初始设计阶段以及在初始系统上完成的可重复性和可再现性测试结果。测试数据以电子表格格式与其他考虑的参数一起存储,例如底板的表面粗糙度,反射率和固化强度。在初步研究的基础上,将进行根本原因分析,并将使用taguchi方法对新系统进行进一步测试。这些测试将帮助我们找到控制收缩率的参数及其相互依赖性。

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