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Strength Analysis for Shrink Fitting System Used for Ceramics Rolls in the Continuous Pickling Line

机译:连续酸洗生产线陶瓷辊套收缩系统的强度分析

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摘要

Cast iron and steel rolls used in the continuous pickling line must be changed frequently because the continuous acid wash equipment induces wear on the roll surface in a short period. The damage portions are usually repaired by using the flame spray coating. Recently, ceramics materials are planed to be introduced to prevent the damage because of their high abrasion and corrosion resistances. In this study new roll structure is considered where a ceramics sleeve is connected with steel shafts at both ends by shrink fitting. Here, the ceramics sleeve may provide a longer lifetime and reduces the cost for the maintenance. However, attention should be paid to the maximum tensile stresses appearing between the ceramics sleeve, spacer rings and steel shafts because the fracture toughness, plasticity and fatigue strengths of ceramics are extremely lower than the values of steel. In this study, finite element method analysis is applied to the new structure, and the maximum tensile stress and stress amplitude have been investigated with varying the dimensions of the structure. Fatigue strengths of ceramics are also considered under several geometrical conditions.
机译:连续酸洗生产线中使用的铸铁和钢辊必须经常更换,因为连续的酸洗设备会在短时间内引起辊表面的磨损。通常通过使用火焰喷涂涂层来修复损坏部分。近来,由于它们的高耐磨性和耐腐蚀性,计划引入陶瓷材料以防止损坏。在这项研究中,考虑了一种新的轧辊结构,其中陶瓷套的两端通过热缩配合与钢轴连接。在此,陶瓷套筒可以提供更长的寿命并且降低维护成本。但是,应注意陶瓷套筒,垫片环和钢轴之间出现的最大拉伸应力,因为陶瓷的断裂韧性,塑性和疲劳强度远低于钢的值。在这项研究中,将有限元方法分析应用于新结构,并研究了不同结构尺寸时的最大拉应力和应力振幅。陶瓷的疲劳强度也在几种几何条件下被考虑。

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  • 来源
    《Fracture and strength of solids VII》|2010年|p.1140-1145|共6页
  • 会议地点 Kuala Lumpur(MY);Kuala Lumpur(MY)
  • 作者单位

    Department of Mechanical Engineering, Kyushu Institute of Technology,Sensui-cho, Tobata-ku, Kitakyushu-shi, Fukuoka, 804-8550 Japan;

    Department of Mechanical Engineering, Kyushu Institute of Technology,Sensui-cho, Tobata-ku, Kitakyushu-shi, Fukuoka, 804-8550 Japan;

    Department of Mechanical Engineering, Kyushu Institute of Technology,Sensui-cho, Tobata-ku, Kitakyushu-shi, Fukuoka, 804-8550 Japan;

    Department of Mechanical Engineering, Kyushu Institute of Technology,Sensui-cho, Tobata-ku, Kitakyushu-shi, Fukuoka, 804-8550 Japan;

    Department of Mechanical Engineering, Kyushu Institute of Technology,Sensui-cho, Tobata-ku, Kitakyushu-shi, Fukuoka, 804-8550 Japan;

    Department of Mechanical Engineering, Kyushu Institute of Technology,Sensui-cho, Tobata-ku, Kitakyushu-shi, Fukuoka, 804-8550 Japan;

  • 会议组织
  • 原文格式 PDF
  • 正文语种 eng
  • 中图分类 工程材料一般性问题;
  • 关键词

    Contact Problem; Ceramics; Elasticity; Bending; Finite Element Method;

    机译:联系问题;陶瓷;弹性;弯曲;有限元法;

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