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Study on the forming process of thread raceway surface under the hard whirling

机译:硬涡旋下螺纹滚道表面的形成过程研究

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Compared with traditional hard cutting technology, the thread whirling has features of multi-DOF coupling motions and incremental forming with multi-tools. In order to analyze the forming process of thread whirling and obtain the scallop height on cutting surface, considering the specialties of thread whirling technology and thread raceway shape, the two-dimensional theoretical model of scallop height was established, and the simulation program of processing track was designed based on the API of Solidworks. Then the effect on the thread raceway surface quality applying different values of whirling parameters, such as the diameter of the cutter head, the rotate speed, the number of cutter-tools, was studied, which would be useful to predict the roughness of thread raceway. Meanwhile, the thread hard-whirling FEA model was set up by 'Deform 3D' in order to simulate chip shape, which is also helpful to study the thread hard whirling mechanism. In the end, the whirling experiment on large-scale thread was carried out, which testified the FEA model validity through comparing the chip shape. These results can be used to improve the processing precision of thread raceway and the processing efficiency of hard whirling.
机译:与传统的硬切削技术相比,螺纹旋风具有多自由度耦合运动和多刀增量成型的特点。为了分析旋风的形成过程并获得切削面上的扇贝高度,结合旋风技术的特殊性和螺纹滚道形状,建立了扇贝高度的二维理论模型,并对加工轨迹进行了仿真。是基于Solidworks的API设计的。然后研究了不同的回旋参数值,如刀头直径,转速,刀具数量等对螺纹滚道表面质量的影响,有助于预测螺纹滚道的粗糙度。 。同时,通过“ Deform 3D”建立了螺纹硬回旋有限元分析模型,以模拟切屑的形状,这也有助于研究螺纹硬回旋的机理。最后,对大螺纹进行旋流实验,通过比较切屑形状验证了FEA模型的有效性。这些结果可用于提高螺纹滚道的加工精度和硬质回旋的加工效率。

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